FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Volvo/XC90/Second Generation (2015-2024)/why are my Volvo XC90 brake pads wearing unevenly

why are my Volvo XC90 brake pads wearing unevenly

Volvo XC90 Second Generation (2015-2024)

Severity: highDifficulty: medium2-4 hours
3 min read
545 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix uneven brake pad wear on your Volvo XC90. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Component
Brakes
Repair Time
2-4 hours

Safety Warnings

  • ⚠Always disconnect the battery before working on brake systems to avoid accidental engagement.
  • ⚠Allow the vehicle to cool down before working on brakes to prevent burns.

Symptoms

  • •Noticeable difference in thickness between the inner and outer brake pads
  • •Squeaking or grinding noises during braking
  • •Vehicle pulling to one side when braking
  • •Increased stopping distance
  • •Vibration or pulsation in the brake pedal

Diagnostic Steps

  1. 1Inspect brake pads visually for uneven wear patterns.
  2. 2Check caliper operation by ensuring it moves freely and is not seized.
  3. 3Measure rotor thickness and check for warping.
  4. 4Inspect brake hardware including shims, clips, and anti-rattle springs.
  5. 5Examine the brake fluid condition and level.
  6. 6Check suspension components for wear that could affect brake alignment.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Ensure the vehicle is parked on a flat surface, engage the parking brake, and wear safety glasses and gloves.

2. Remove Wheel

  • Use a lug wrench to loosen the lug nuts while the vehicle is on the ground.
  • Lift the vehicle with a jack and secure it with jack stands.
  • Remove the lug nuts and take off the wheel.

3. Inspect and Remove Brake Caliper

  • Locate the caliper bolts and use a socket set to remove them.
  • Carefully slide the caliper off the rotor and support it with a bungee cord or similar device to avoid stress on the brake line.
  • If necessary, remove the brake pads from the caliper bracket.

4. Inspect Brake Components

  • Check the brake rotor for uneven wear, scoring, or warping using a micrometer.
  • Inspect the caliper for sticking pistons or debris that might hinder movement.
  • Clean the caliper bracket and ensure any shims or clips are not damaged.

5. Replace or Adjust Components

  • Replace unevenly worn brake pads with new, high-quality pads.
  • If needed, replace the rotor if it is below the minimum thickness specification or excessively warped.
  • Ensure that the caliper slides freely by applying brake grease to the caliper slide pins.

6. Reassemble and Connect

  • Reattach the caliper over the new brake pads and torque the caliper bolts to the manufacturer's specifications (usually around 25-35 ft-lbs).
  • Reinstall the wheel and torque the lug nuts in a crisscross pattern to the manufacturer’s specifications (typically 80-100 ft-lbs).

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Lug wrench
  • Jack and jack stands
  • Socket set
  • Torque wrench
  • Brake cleaner
  • Bungee cord

Parts Required

  • New brake pads
  • Brake rotors (if necessary)
  • Brake grease

Additional Information

Component

Brakes

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

6 items

Parts

3 items

Related Faults

Discover similar issues

  1. my Volvo XC90 battery dies when parked, what could be draining it?

    Learn how to diagnose and fix battery drain issues in Volvo XC90. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

    Component:Electrical
    Symptoms
    • •Battery warning light illuminated on the dashboard
    • •Difficulty starting the vehicle after being parked for a few hours or overnight
    • +{count} more
  2. why is my Volvo XC90 buzzing when I press the brake pedal

    Learn how to diagnose and fix the buzzing noise when pressing the brake pedal in a Volvo XC90. Step-by-step guide with diagnostic procedures and repai...

    Component:Brakes
    Symptoms
    • •Buzzing noise when brake pedal is pressed
    • •Possible delay in brake response
    • +{count} more
  3. my Volvo XC90 air conditioning is blowing hot air, what could be the issue

    Learn how to diagnose and fix the AC blowing hot air issue in Volvo XC90. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:HVAC
    Symptoms
    • •Air conditioning system blows hot air
    • •AC compressor not engaging
    • +{count} more
  4. why does my Volvo XC90 battery die when parked for a few days?

    Learn how to diagnose and fix battery drain issues in your Volvo XC90. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

    Component:Electrical
    Symptoms
    • •Battery warning light illuminated on the dashboard
    • •Difficulty starting the engine after a few days of inactivity
    • +{count} more
  5. why is there a musty smell coming from my Volvo XC90 air conditioning?

    Learn how to diagnose and fix musty smell from A/C in Volvo XC90. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:HVAC
    Symptoms
    • •Musty odor when the air conditioning is activated
    • •Decreased airflow from the vents
    • +{count} more
  6. why is my Volvo XC90 air conditioning not blowing cold air?

    Learn how to diagnose and fix AC not blowing cold air in Volvo XC90. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:HVAC
    Symptoms
    • •Warm air blowing from the vents
    • •AC compressor not engaging
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation