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Home/Cars/Volvo/XC90/First Generation (2002-2014)/my Volvo XC90 makes a clunking noise when turning, what could it be?

my Volvo XC90 makes a clunking noise when turning, what could it be?

Volvo XC90 First Generation (2002-2014)

Severity: mediumDifficulty: medium2-4 hours
3 min read
525 words

Problem Statement

Learn how to diagnose and fix clunking noise when turning in Volvo XC90. Step-by-step guide with diagnostic procedures and repair instructions.

Component
Suspension
Repair Time
2-4 hours

Safety Warnings

  • ⚠Always use jack stands when working under a vehicle.
  • ⚠Disconnect the battery before working on any electronic components.

Symptoms

  • •Clunking noise when making turns
  • •Possible vibration during turns
  • •Uneven tire wear
  • •Difficulty steering at times
  • •Noises when going over bumps or uneven surfaces

Diagnostic Steps

  1. 1Inspect the suspension components visually for wear or damage.
  2. 2Check the CV joints for any signs of grease leakage or cracks.
  3. 3Examine the wheel bearings for play or excessive noise.
  4. 4Test the power steering fluid level and condition.
  5. 5Drive the vehicle to replicate the noise and determine if it occurs under specific conditions (e.g., left turn, right turn).
  6. 6Check for any loose or damaged exhaust components that may be causing noise during turns.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Park the vehicle on a flat surface and engage the parking brake.
  • Disconnect the battery if working on electronic components.

2. Inspect and Replace CV Joint (if necessary)

  • Tools Required: Socket set, pry bar, torque wrench, CV joint replacement kit.
  • Remove the wheel by loosening the lug nuts and using a jack to lift the vehicle.
  • Sub-steps:
    1. Remove the axle nut using a socket.
    2. Detach the lower control arm from the steering knuckle using a pry bar for leverage.
    3. Slide the CV joint out of the transmission or differential.
    4. Inspect the old CV joint for wear and replace it with a new joint, ensuring it's properly seated.

3. Inspect and Replace Wheel Bearings (if necessary)

  • Tools Required: Bearing puller, socket set, torque wrench.
  • Sub-steps:
    1. Remove the wheel and brake caliper for access to the hub.
    2. Detach the hub assembly from the suspension.
    3. Use a bearing puller to remove the old bearing and replace it with a new one.
    4. Reassemble the hub and torque all components to the specified values.

4. Check Suspension Components

  • Tools Required: Wrench set, torque wrench.
  • Sub-steps:
    1. Inspect the struts and shocks for leaks or damage and replace if necessary.
    2. Tighten any loose bolts or nuts on the suspension components.
    3. Perform a visual inspection of bushings and replace any that are worn or cracked.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Socket set
  • Torque wrench
  • Bearing puller
  • Pry bar

Parts Required

  • CV joint replacement kit
  • Wheel bearings (if applicable)
  • Suspension bushings (if applicable)

Additional Information

Component

Suspension

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

4 items

Parts

3 items

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