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What are the common issues with the Volvo XC60's AWD system? - Volvo XC60
Home/Cars/Volvo/XC60/First Generation (2008-2017)/What are the common issues with the Volvo XC60's AWD system?

What are the common issues with the Volvo XC60's AWD system?

Volvo XC60 First Generation (2008-2017)

Error Codes
medium
Difficulty
medium
Severity
Navigation
ProblemSymptomsDiagnosisSolution
ProblemSymptomsDiagnosisSolution
4 min read
705 words

Problem Statement

Explore common issues with the AWD system in the Volvo XC60, including symptoms, diagnostic steps, and repair instructions for effective troubleshooting.

Affected Component
AWD System

Symptoms

  • •AWD Not Engaging
  • •Strange Noises
  • •Vibration or Shuddering
  • •Fluid Leaks
  • •Slipping or Poor Traction

Diagnostic Steps

  1. 1
  2. 2
  3. 3
  4. 4
  5. 5

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •Flashlight
  • •Cleaning cloth
  • •OBD-II scanner
  • •Wrench set
  • •Fluid catch pan
  • •Jack
  • •Jack stands
  • •Socket set

Additional Information

Affected Component
AWD System
Difficulty
medium
Severity
medium
Tools Required
8 items

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Back to Generation
Common Issues with the Volvo XC60's AWD System (2008-2017)

The all-wheel-drive (AWD) system in the Volvo XC60, particularly in the first generation (2008-2017), is generally reliable, but there are some common issues that owners may experience. Below are the symptoms, diagnostic steps, tools required, and repair instructions for addressing these issues.

Common Symptoms of AWD System Issues

  1. AWD Not Engaging

    • The vehicle feels like it is only in two-wheel drive, especially in slippery conditions.
    • Warning lights may illuminate on the dashboard, such as the AWD or traction control light.

  2. Strange Noises

    • Clunking or grinding noises when turning or accelerating, indicating potential issues with the drive shafts or differential.

  3. Vibration or Shuddering

    • Noticeable vibration from the drivetrain during acceleration, which could indicate problems with the propeller shaft or differentials.

  4. Fluid Leaks

    • Puddles of fluid under the vehicle, particularly near the center of the car, may indicate a leak from the transfer case or differential.

  5. Slipping or Poor Traction

    • The vehicle struggles for traction in wet or snowy conditions even with AWD engaged.

Step 1: Visual Inspection

  • Tools Required: Flashlight, cleaning cloth.
  • Inspect for any visible fluid leaks around the transfer case, differentials, and drive shafts.
  • Check for worn, damaged, or loose components in the drivetrain.

Step 2: Scan for Diagnostic Trouble Codes (DTCs)

  • Tools Required: OBD-II scanner.
  • Connect the scanner to the OBD-II port under the dashboard.
  • Retrieve any stored codes related to the AWD system or traction control.

Step 3: Check Fluid Levels

  • Tools Required: Wrench set, fluid catch pan, appropriate fluid for the transfer case/differentials.
  • Locate the fill and drain plugs on the transfer case and differentials.
  • Check fluid levels and condition. Look for contamination or burnt smell, indicating the need for a fluid change.

Step 4: Test Drive

  • Tools Required: None.
  • Conduct a test drive to replicate the symptoms. Pay attention to how the vehicle handles in various driving conditions, especially when turning or accelerating on slippery surfaces.

Step 5: Inspect Drive Shafts and CV Joints

  • Tools Required: Jack, jack stands, socket set.
  • Lift the vehicle securely and inspect the drive shafts and constant velocity (CV) joints for signs of wear or damage.
Repair Instructions

Repairing AWD Not Engaging

  1. Check Transfer Case
    • If the transfer case is faulty, it may need to be replaced or repaired.
    • Instructions:
      1. Drain the fluid from the transfer case.
      2. Remove the transfer case from the vehicle by unbolting it from the transmission.
      3. Inspect the internal components for wear.
      4. Replace any faulty components or the entire unit as necessary.
      5. Reinstall and refill with the correct fluid.

Addressing Strange Noises

  1. Inspect and Replace Damaged Components
    • If drive shafts or CV joints are worn, they should be replaced.
    • Instructions:
      1. Remove the wheel and brake assembly to access the drive shaft.
      2. Unbolt the drive shaft from the differential and transmission.
      3. Replace the damaged drive shaft or CV joint.
      4. Reassemble and torque all bolts to manufacturer specifications.

Fixing Fluid Leaks

  1. Seal Replacement
    • If you find leaks, check and replace seals as needed.
    • Instructions:
      1. Identify the source of the leak (transfer case, differential, etc.).
      2. Remove the affected component or cover.
      3. Clean the mating surfaces and replace the seals.
      4. Reassemble and refill with the appropriate fluid.

Addressing Vibration or Shuddering

  1. Check Propeller Shaft
    • Inspect the propeller shaft for damage or imbalance.
    • Instructions:
      1. Remove the propeller shaft from both the transfer case and rear differential.
      2. Inspect for any play in the universal joints.
      3. Replace the propeller shaft if damaged or worn.
Conclusion

Regular maintenance and inspections of the AWD system are crucial for the longevity and reliability of the Volvo XC60. If symptoms arise, follow the diagnostic steps to accurately identify and repair the issues to ensure optimal performance of the AWD system. Always refer to a repair manual for specific torque specifications and fluid types, and consider consulting a professional if you're not comfortable performing these repairs.