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Home/Cars/Volkswagen/Golf/MK7 (2015-2019)/why does my Volkswagen Golf MK7 (2015-2019) have a fuel pump relay clicking sound?

why does my Volkswagen Golf MK7 (2015-2019) have a fuel pump relay clicking sound?

Volkswagen Golf MK7 (2015-2019)

Severity: highDifficulty: medium1-2 hours
3 min read
503 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix the fuel pump relay clicking issue in Volkswagen Golf MK7 (2015-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Component
Fuel System
Repair Time
1-2 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow engine to cool before working on the fuel system to prevent burns.

Symptoms

  • •Clicking sound from the fuel pump relay
  • •Engine not starting or stalling
  • •Intermittent loss of power during acceleration
  • •Check engine light illuminated
  • •Fuel pump not priming when the ignition is turned on

Diagnostic Steps

  1. 1Inspect the fuel pump relay for any visible damage or corrosion.
  2. 2Use an OBD-II scanner to check for any error codes related to the fuel system.
  3. 3Test the fuel pump relay operation by swapping it with a known good relay.
  4. 4Check for proper voltage at the fuel pump connector while the ignition is in the 'ON' position.
  5. 5Inspect the wiring and connections between the fuel pump relay and the fuel pump for any damage or disconnection.
  6. 6Measure the fuel pump’s resistance using a multimeter to ensure it’s within specifications.

Solution

Solution

1. Preparation

  • Gather tools and parts required for the repair.
  • Disconnect the battery to ensure safety while working on electrical components.

2. Replace Fuel Pump Relay

  • Tools Required: Socket set, flathead screwdriver, multimeter
  • Locate the fuel pump relay in the fuse box (check the owner’s manual for exact location).
  • Use the socket set to remove the fuse box cover.
  • Remove the faulty fuel pump relay by pulling it straight out of the socket.
  • Insert the new relay into the socket, ensuring it is seated properly.

3. Inspect and Test the Fuel Pump

  • Reconnect the battery.
  • Turn the ignition to the "ON" position without starting the engine; listen for the fuel pump to prime.
  • Use the multimeter to check the voltage at the fuel pump connector (should be around 12V).
  • If the voltage is present but the pump does not operate, replace the fuel pump.

4. Reassemble and Test

  • Reinstall the fuse box cover.
  • Start the engine to ensure it runs smoothly without clicking from the relay.
  • Conduct a test drive to verify repair success.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Flathead screwdriver

Parts Required

  • Fuel pump relay
  • Fuel pump (if faulty)

Additional Information

Component

Fuel System

Repair Time

1-2 hours

Difficulty

medium

Severity

high

Tools

4 items

Parts

2 items

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