FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Toyota/RAV4/Fifth Generation (2019-present)/how to fix P0420 code on my Toyota RAV4 Fifth Generation (2019-present)

how to fix P0420 code on my Toyota RAV4 Fifth Generation (2019-present)

Toyota RAV4 Fifth Generation (2019-present)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
562 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Toyota RAV4. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before touching any components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine idle
  • •Failed emissions test
  • •Sulfur smell from exhaust

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the exhaust system for any visible leaks or damage, particularly around the catalytic converter and exhaust manifold.
  3. 3Measure the voltage output of the upstream and downstream oxygen sensors with a multimeter to ensure they are functioning correctly.
  4. 4Check for exhaust restrictions by using a backpressure gauge to measure if the catalytic converter is clogged.
  5. 5Inspect the air-fuel ratio to ensure the engine is running at optimal conditions; check for vacuum leaks or fuel delivery issues.
  6. 6Verify the integrity of the catalytic converter by performing a temperature test (comparing inlet and outlet temperatures).

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Ensure the vehicle is parked on a flat surface and the engine is cool.
  • Disconnect the battery to avoid electrical shorts.

2. Replace Oxygen Sensors (if faulty)

  1. Locate the upstream and downstream oxygen sensors on the exhaust system.
  2. Remove the electrical connectors from both sensors.
  3. Use an oxygen sensor socket to unscrew and remove the faulty sensors.
  4. Install new oxygen sensors by threading them into their respective locations; torque to manufacturer specifications (typically around 30 lb-ft).
  5. Reconnect the electrical connectors for both sensors.

3. Inspect and Replace Catalytic Converter (if needed)

  1. Remove the exhaust system components leading to the catalytic converter (e.g., heat shields, brackets).
  2. Disconnect the catalytic converter from the exhaust manifold and downstream exhaust pipe.
  3. Inspect the old catalytic converter for any signs of damage or clogging.
  4. Install the new catalytic converter, ensuring proper alignment and secure all bolts to the specified torque settings.
  5. Reinstall any removed exhaust components and check for proper fitment.

4. Clear Codes and Test

  1. Reconnect the battery.
  2. Use an OBD-II scanner to clear the P0420 code from the vehicle’s computer.
  3. Start the engine and allow it to reach operating temperature.
  4. Take the vehicle for a test drive to monitor performance and check for the reappearance of the check engine light.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Oxygen sensor socket
  • Torque wrench
  • Backpressure gauge

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if necessary)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

Related Faults

Discover similar issues

  1. my Toyota RAV4 feels unstable at high speeds, what should I check

    Learn how to diagnose and fix instability at high speeds in your Toyota RAV4. Step-by-step guide with symptoms, diagnostic steps, and repair instructi...

    Component:Suspension
    Symptoms
    • •Vehicle sways or drifts during high-speed driving
    • •Steering wheel vibrations
    • +{count} more
  2. my Toyota RAV4 engine light is on but runs fine what's the problem

    Learn how to diagnose and fix the check engine light issue on your Toyota RAV4. Step-by-step guide with symptoms, diagnostic steps, and repair instruc...

    Component:Engine
    Symptoms
    • •Check engine light illuminated
    • •No noticeable change in engine performance
    • +{count} more
  3. how to repair a leaking gas cap in Toyota RAV4 Fifth Generation (2019-present)

    Learn how to repair a leaking gas cap in Toyota RAV4 (2019-present). Step-by-step guide with diagnostic steps, tools, and safety tips.

    Component:Fuel System
    Symptoms
    • •Check engine light illuminated
    • •Fuel smell around the vehicle
    • +{count} more
  4. how to fix P0174 code Toyota RAV4 Fifth Generation (2019-present)

    P0174

    Learn how to diagnose and fix P0174 engine too lean issue in Toyota RAV4. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Engine
    Symptoms
    • •Check engine light illuminated
    • •Rough idle or stalling
    • +{count} more
  5. why does my Toyota RAV4 Fifth Generation (2019-present) check engine light keep coming on

    Discover how to diagnose and fix the check engine light issue on your Toyota RAV4. Step-by-step guide with symptoms, diagnostic steps, and repair inst...

    Component:Engine
    Symptoms
    • •Check engine light illuminated
    • •Rough idle or engine stalling
    • +{count} more
  6. how to fix a check engine light on my Toyota RAV4 Fifth Generation (2019-present)

    Learn how to diagnose and fix the check engine light issue on your Toyota RAV4 (2019-present). Step-by-step guide with diagnostic procedures and repai...

    Component:Engine
    Symptoms
    • •Check engine light illuminated
    • •Engine running rough or misfiring
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation