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Home/Cars/Toyota/RAV4/Fourth Generation (2013-2018)/how to fix P0420 code on Toyota RAV4 Fourth Generation (2013-2018)

how to fix P0420 code on Toyota RAV4 Fourth Generation (2013-2018)

Toyota RAV4 Fourth Generation (2013-2018)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
502 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Toyota RAV4 (2013-2018). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before handling exhaust components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough idle or engine stalling
  • •Increased emissions
  • •Failed emissions test

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the exhaust system for visible leaks or damage.
  3. 3Check the upstream and downstream oxygen sensors for proper operation.
  4. 4Measure the voltage output of the oxygen sensors using a multimeter.
  5. 5Examine the catalytic converter for physical damage or contamination.
  6. 6Perform a visual inspection of the air intake system for any leaks or blockages.

Solution

Solution

1. Preparation

  • Gather tools and parts required for the repair.
  • Ensure the vehicle is parked on a flat surface and the engine is cool.
  • Disconnect the battery to avoid electrical shorts.

Tools Required:

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Torque wrench
  • Jack and jack stands

Parts Required:

  • New catalytic converter (if needed)
  • New oxygen sensors (if needed)
  • Exhaust gaskets

2. Inspect and Replace the Oxygen Sensors

  1. Locate the upstream and downstream oxygen sensors.
  2. Use a socket wrench to remove the sensors from their ports.
  3. Compare the old sensors with the new ones to ensure compatibility.
  4. Install the new sensors and tighten to manufacturer's torque specifications (usually around 30 ft-lbs).
  5. Reconnect the electrical connectors for both sensors.

3. Inspect and Replace the Catalytic Converter

  1. Remove the exhaust heat shield if necessary (using socket set).
  2. Disconnect the exhaust pipes from the catalytic converter using the appropriate socket.
  3. Remove the old catalytic converter.
  4. Install the new catalytic converter, ensuring proper alignment.
  5. Use new exhaust gaskets and tighten bolts to the specified torque (typically around 40 ft-lbs).

4. Reassemble Exhaust Components

  1. Reattach any exhaust heat shields that were removed.
  2. Ensure all connections are tight and leak-free.

5. Reconnect Battery and Clear Codes

  1. Reconnect the negative battery terminal.
  2. Use the OBD-II scanner to clear the P0420 code.
  3. Start the engine and let it idle for a few minutes.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Torque wrench
  • Jack and jack stands

Parts Required

  • New catalytic converter (if needed)
  • New oxygen sensors (if needed)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

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