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Home/Cars/Toyota/RAV4/Fourth Generation (2013-2018)/how to fix P0420 code on Toyota RAV4 Fourth Generation (2013-2018)

how to fix P0420 code on Toyota RAV4 Fourth Generation (2013-2018)

Toyota RAV4 Fourth Generation (2013-2018)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
471 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Toyota RAV4 (2013-2018). Step-by-step guide with tools and procedures.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Allow the engine to cool completely before working on the exhaust system.
  • ⚠Disconnect the battery before working on electrical components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel economy
  • •Loss of engine power during acceleration
  • •Unusual exhaust smells
  • •Engine stalling or rough idle

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the exhaust system for any visible leaks or damage.
  3. 3Check the oxygen sensors, both upstream and downstream, for proper functionality.
  4. 4Verify the catalytic converter for physical damage or blockage.
  5. 5Measure the voltage output of the upstream and downstream oxygen sensors with a multimeter.
  6. 6Evaluate fuel trims using a scanner to determine if the engine is running rich or lean.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Park the vehicle on a level surface and engage the parking brake.
  • Disconnect the battery negative terminal to ensure safety.

2. Inspect Oxygen Sensors

  • Tools Required: OBD-II scanner, multimeter, socket set.
  • Remove the upstream and downstream oxygen sensors using a socket wrench.
  • Inspect the sensors for contamination or damage.
  • Use a multimeter to check resistance: it should be within manufacturer specifications (typically around 14-18 ohms).
  • Replace any malfunctioning sensors.

3. Examine the Catalytic Converter

  • Tools Required: Jack stands, exhaust pipe cutter (if required), socket set.
  • Inspect the catalytic converter for physical damage (dents, rust).
  • Tap gently on the converter with a rubber mallet; listen for rattling sounds indicating internal damage.
  • If damaged, remove the catalytic converter by unbolting it from the exhaust system.
  • Install a new catalytic converter, ensuring proper alignment and sealing.

4. Reconnect Components

  • Reinstall the upstream and downstream oxygen sensors onto the new catalytic converter.
  • Reconnect the battery terminal.
  • Clear the P0420 code using the OBD-II scanner.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Jack stands
  • Exhaust pipe cutter

Parts Required

  • Upstream oxygen sensor (if faulty)
  • Downstream oxygen sensor (if faulty)
  • Catalytic converter (if damaged)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

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