What are the symptoms of a failing fuel pump in the 2020 Toyota Highlander?

Tools Required

• OBD-II Scanner
• Fuel Pressure Gauge
• Multimeter
• Basic Hand Tools (screwdrivers, sockets, wrenches)
• Safety Gear (gloves, goggles)
• Fuel Line Disconnect Tool (if applicable)

Repair Instructions

If diagnostics indicate a failing fuel pump, follow these repair instructions:

Step 1: Preparing the Vehicle

1. Safety First: Ensure the vehicle is parked on a flat surface, the engine is off, and the keys are removed from the ignition.
2. Relieve Fuel System Pressure: Remove the fuel pump relay from the fuse box and start the engine until it stalls to relieve pressure in the fuel system.

Step 2: Accessing the Fuel Pump

1. Remove the Rear Seat or Cargo Cover: Depending on the configuration, you may need to access the fuel pump through the rear seat area or from under the vehicle.
2. Disconnect the Battery: Disconnect the negative terminal of the battery to prevent any electrical shorts.
3. Remove Fuel Tank Shield (if applicable): If the fuel pump is accessed from below, remove any protective shields or covers.

Step 3: Removing the Fuel Pump

1. Disconnect Fuel Lines: Use a fuel line disconnect tool to safely detach the fuel lines from the pump.
2. Remove Electrical Connector: Unplug the electrical connector from the fuel pump.
3. Unscrew Fuel Pump Assembly: Remove the retaining ring or screws holding the fuel pump assembly in place and carefully lift the assembly out of the tank.

Step 4: Installing the New Fuel Pump

1. Replace with New Pump: Install the new fuel pump, ensuring it is oriented correctly and seated properly in the tank.
2. Reconnect the Electrical Connector: Plug in the electrical connector securely.
3. Reconnect Fuel Lines: Attach the fuel lines, ensuring they are fully seated and locked in place.
4. Reinstall Fuel Tank Shield (if applicable): Replace any protective covers or shields.

Step 5: Final Steps

1. Reconnect the Battery: Reattach the negative battery terminal.

2. Test Fuel System: Reinstall the fuel pump relay and turn the ignition to the "ON" position to prime the pump. Check for leaks.

3. Start the Engine: Start the vehicle and allow it to idle. Monitor for any abnormal sounds and check for leaks around the fuel pump area.

4. Test Drive: Take the vehicle for a test drive to ensure that the symptoms have been resolved and that the fuel pump is functioning correctly.

Conclusion

Regular maintenance and prompt attention to symptoms can help prevent fuel pump failures. If the pump is replaced and problems persist, further diagnostics may be needed to check for issues with the fuel filter, fuel lines, or the engine control module (ECM).