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Home/Cars/Toyota/Highlander/Fourth Generation (2020-present)/how to fix P0420 code in Toyota Highlander Fourth Generation (2020-present)

how to fix P0420 code in Toyota Highlander Fourth Generation (2020-present)

Toyota Highlander Fourth Generation (2020-present)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
575 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter issues in a Toyota Highlander. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool down before handling any components.
  • ⚠Use jack stands to ensure vehicle stability when working underneath.

Symptoms

  • •Check engine light illuminated
  • •Decreased engine performance
  • •Poor fuel economy
  • •Unusual exhaust odor (rotten egg smell)
  • •Increased emissions during testing
  • •Engine misfire or rough idling

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any additional codes.
  2. 2Inspect the exhaust system for any visible leaks or damage, particularly before and after the catalytic converter.
  3. 3Check the oxygen sensors: ensure they are functioning correctly and inspect their wiring and connectors.
  4. 4Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter.
  5. 5Perform a visual inspection of the catalytic converter for physical damage or signs of overheating.
  6. 6Conduct a temperature check of the catalytic converter inlet and outlet to assess efficiency.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Park the vehicle on a level surface and engage the parking brake.
  • Disconnect the battery to prevent electrical shorts.

Tools Required:

  • OBD-II scanner
  • Jack and jack stands
  • Socket set
  • Multimeter
  • Torque wrench

2. Inspect and Replace Oxygen Sensors

  1. Locate the upstream and downstream oxygen sensors on the exhaust system.
  2. Disconnect the electrical connectors from both sensors.
  3. Using a socket wrench, remove the sensors from their respective locations.
  4. Install the new oxygen sensors (if faulty) and torque them to the manufacturer's specifications.
  5. Reconnect the electrical connectors securely.

3. Inspect and Replace Catalytic Converter

  1. If the catalytic converter is determined to be faulty, start by loosening the bolts securing the exhaust pipe to the catalytic converter.
  2. Remove any heat shields or brackets that may obstruct access to the catalytic converter.
  3. Carefully lower the catalytic converter from the vehicle.
  4. Install the new catalytic converter, ensuring that it is oriented correctly.
  5. Reattach any heat shields or brackets removed earlier.
  6. Tighten the exhaust pipe bolts to the specified torque value.

4. Reconnect Battery and Clear Codes

  1. Reconnect the battery terminals, ensuring they are tight.
  2. Use the OBD-II scanner to clear the P0420 code from the engine control module (ECM).

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Jack and jack stands
  • Socket set
  • Multimeter
  • Torque wrench

Parts Required

  • New upstream and downstream oxygen sensors (if faulty)
  • New catalytic converter (if determined faulty)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

2 items

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