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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/why does my Toyota Highlander Third Generation (2014-2019) lose coolant without a leak

why does my Toyota Highlander Third Generation (2014-2019) lose coolant without a leak

Toyota Highlander Third Generation (2014-2019)

Severity: highDifficulty: hard4-8 hours
3 min read
507 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix coolant loss issues in Toyota Highlander (2014-2019). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Component
Cooling System
Repair Time
4-8 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool completely before opening the cooling system.

Symptoms

  • •Coolant reservoir frequently low despite no visible leaks
  • •Engine overheating during operation
  • •Sweet smell of coolant, particularly after engine shutdown
  • •White exhaust smoke, especially during acceleration
  • •Check engine light illuminated with possible related codes

Diagnostic Steps

  1. 1Inspect the engine oil for signs of coolant contamination (milky appearance).
  2. 2Perform a pressure test on the cooling system to detect internal leaks.
  3. 3Use a coolant tester to check for the presence of combustion gases in the coolant.
  4. 4Check the condition of the radiator cap for proper sealing and functionality.
  5. 5Inspect the intake manifold gasket for any signs of leaks or degradation.
  6. 6Examine the head gasket for possible failure or leaks.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Ensure the vehicle is parked on a level surface and the engine is cool.
  • Disconnect the battery to prevent any electrical issues.

2. Pressure Test the Cooling System

  • Use a cooling system pressure tester to pressurize the system.
  • Observe if the pressure drops over time, indicating a leak.
  • If a leak is detected, identify the source (e.g., water pump, hoses, gaskets).

3. Inspect and Replace the Head Gasket (if necessary)

  • Remove the intake manifold and cylinder head.
  • Clean the mating surfaces thoroughly.
  • Install a new head gasket, ensuring correct orientation and alignment.
  • Reinstall the cylinder head with the specified torque sequence and torque values (follow manufacturer specifications).
  • Reassemble the intake manifold and all associated components.

4. Replace Other Seals and Gaskets

  • Inspect and replace any damaged gaskets or seals, especially the intake manifold gasket.
  • Ensure all seals are properly lubricated during installation to prevent future leaks.

5. Refill Coolant and Bleed the System

  • Refill the cooling system with the appropriate type of coolant (Toyota Genuine Super Long Life Coolant recommended).
  • Bleed the cooling system to remove any trapped air.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • Coolant pressure tester
  • Torque wrench
  • Socket set
  • Screwdrivers
  • Gasket scraper

Parts Required

  • Head gasket
  • Intake manifold gasket
  • Engine coolant

Additional Information

Component

Cooling System

Repair Time

4-8 hours

Difficulty

hard

Severity

high

Tools

5 items

Parts

3 items

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