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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/my Toyota Highlander Third Generation (2014-2019) has no power to the fuel pump, what could be wrong

my Toyota Highlander Third Generation (2014-2019) has no power to the fuel pump, what could be wrong

Toyota Highlander Third Generation (2014-2019)

Severity: highDifficulty: medium2-4 hours
3 min read
582 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Diagnose and fix fuel pump power issues in Toyota Highlander (2014-2019). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Component
Fuel System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the fuel system to depressurize before disconnecting fuel lines to avoid fuel spray.

Symptoms

  • •No fuel pump operation (audible sound from the pump not heard during ignition)
  • •Engine cranks but does not start
  • •Check Engine light illuminated
  • •Fuel gauge may not function properly
  • •Possible loss of power to other electrical components

Diagnostic Steps

  1. 1Verify the fuel pump fuse is intact by checking the fuse box.
  2. 2Use an OBD-II scanner to check for any error codes related to the fuel system.
  3. 3Inspect the fuel pump relay for proper operation (clicking sound when energized).
  4. 4Check for voltage at the fuel pump connector with a multimeter.
  5. 5Inspect wiring and connectors leading to the fuel pump for damage or corrosion.
  6. 6Test the fuel pump directly by applying battery voltage to it to confirm functionality.

Solution

Solution

1. Preparation

  • Gather tools and parts needed.
  • Disconnect the negative battery terminal to prevent electrical shock.
  • Ensure the vehicle is on a flat surface and secure it with wheel chocks.

2. Check and Replace the Fuel Pump Fuse

  • Locate the fuse box and identify the fuel pump fuse according to the owner's manual.
  • Remove the fuse and inspect for continuity using a multimeter.
  • If blown, replace with a new fuse of the same amperage.

3. Inspect and Replace the Fuel Pump Relay

  • Locate the fuel pump relay in the fuse box or relay panel.
  • Remove the relay and test it by swapping with a similar relay (if available).
  • If faulty, replace the relay with a new one.

4. Testing Voltage at the Fuel Pump Connector

  • Reconnect the negative battery terminal.
  • Turn the ignition key to the ON position (do not start the engine).
  • Use a multimeter to check for voltage at the fuel pump connector.
  • If no voltage is present, trace back to the relay and wiring harness.

5. Inspect Wiring and Connectors

  • Visually inspect the wiring harness for fraying, cuts, or corrosion.
  • Clean any corroded connectors with an electrical contact cleaner.
  • Repair or replace damaged wiring as necessary.

6. Test the Fuel Pump Functionality

  • Locate the fuel pump assembly in the fuel tank.
  • Disconnect the fuel lines and electrical connector from the pump.
  • Apply battery voltage directly to the fuel pump terminals to check for operation.
  • If the pump operates, reassemble the components. If it does not, replace the fuel pump.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Electrical contact cleaner
  • Torque wrench

Parts Required

  • Fuel pump fuse
  • Fuel pump relay
  • Fuel pump (if found faulty)

Additional Information

Component

Fuel System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

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