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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/my Toyota Highlander Third Generation (2014-2019) has a P0442 code, what does that mean?

my Toyota Highlander Third Generation (2014-2019) has a P0442 code, what does that mean?

Toyota Highlander Third Generation (2014-2019)

Severity: mediumDifficulty: mediumError Code: P04422-4 hours
3 min read
505 words

Problem Statement

Learn how to diagnose and fix P0442 EVAP leak in Toyota Highlander (2014-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0442
Component
Fuel System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Allow the engine to cool before inspecting parts near the engine.

Symptoms

  • •Check engine light illuminated
  • •Fuel smell near the vehicle
  • •Decreased fuel efficiency
  • •Engine may run rough during idle
  • •Difficulty starting the vehicle

Diagnostic Steps

  1. 1Use an OBD-II scanner to confirm the P0442 code and check for any additional codes.
  2. 2Inspect the fuel cap for proper sealing and any signs of damage.
  3. 3Visually inspect all EVAP hoses for cracks, disconnections, or damage.
  4. 4Check the EVAP canister for signs of leaks or physical damage.
  5. 5Perform a smoke test on the EVAP system to locate any leaks.
  6. 6Verify the operation of the purge valve and vent valve using a multimeter.

Solution

Solution

1. Preparation

  • Gather tools and parts needed for the repair.
  • Disconnect the negative battery terminal to prevent electrical shorts.

2. Inspect and Replace the Fuel Cap

  • Tools Required: None specific for this step.
  • Check the condition of the fuel cap. If cracked or damaged, replace it with a new one.
  • Ensure the new cap seals properly when installed.

3. Repair or Replace EVAP Hoses

  • Tools Required: Pliers, socket set.
  • Inspect each hose for wear or damage. If any hoses are cracked or disconnected, replace them.
  • Use hose clamps to secure all connections tightly.

4. Inspect and Replace the EVAP Canister

  • Tools Required: Socket set, ratchet.
  • Locate the EVAP canister, typically found near the fuel tank.
  • Remove the mounting bolts and disconnect any electrical connectors.
  • Inspect the canister for damage or leaks. Replace it if necessary.

5. Test and Replace Purge Valve and Vent Valve

  • Tools Required: Multimeter, socket set.
  • Disconnect the purge valve and vent valve connectors.
  • Test the functionality using a multimeter; replace any faulty valves.
  • Reconnect the new or tested valves properly.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Pliers
  • Socket set
  • Ratchet

Parts Required

  • Fuel cap
  • EVAP hoses
  • EVAP canister (if necessary)
  • Purge valve (if necessary)
  • Vent valve (if necessary)

Additional Information

Error CodeP0442
Component

Fuel System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

5 items

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