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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/how to fix P0420 code on Toyota Highlander Third Generation (2014-2019)

how to fix P0420 code on Toyota Highlander Third Generation (2014-2019)

Toyota Highlander Third Generation (2014-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
490 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Toyota Highlander (2014-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Allow the engine and exhaust system to cool before inspection or repair.

Symptoms

  • •Check engine light illuminated
  • •Poor fuel economy
  • •Decreased engine performance or power
  • •Failed emissions test
  • •Unusual exhaust smell

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any related codes.
  2. 2Inspect the exhaust system for leaks that could affect readings from the oxygen sensors.
  3. 3Check the upstream and downstream oxygen sensors for proper operation and calibration.
  4. 4Evaluate the catalytic converter for physical damage or blockage.
  5. 5Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter.
  6. 6Review fuel trim data to identify if there are any fuel mixture issues.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the negative battery terminal to avoid electrical shorts.

2. Inspect Exhaust System

  • Tools Required: Visual inspection tools, flashlight
  • Inspect the exhaust pipes, joints, and the catalytic converter for signs of rust, leaks, or physical damage. Repair any leaks found.

3. Test Oxygen Sensors

  • Tools Required: OBD-II scanner, multimeter
  • Reconnect the battery.
  • Use an OBD-II scanner to monitor live data from the oxygen sensors while the engine is running.
  • If the upstream sensor is not fluctuating between 0.1V and 0.9V, replace it.

4. Replace Oxygen Sensors (if necessary)

  • Tools Required: Socket set, O2 sensor socket
  • Unscrew the faulty oxygen sensor(s) from the exhaust system.
  • Install the new oxygen sensor(s) and tighten them to the manufacturer's specifications.

5. Replace Catalytic Converter (if necessary)

  • Tools Required: Socket set, jack and stands
  • Raise the vehicle and support it securely.
  • Disconnect the exhaust pipes from the catalytic converter.
  • Remove the catalytic converter from its mounting brackets.
  • Install the new catalytic converter and reconnect all exhaust components.
  • Ensure all bolts are tightened to the manufacturer's torque specifications.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • O2 sensor socket
  • Jack and stands
  • Visual inspection tools
  • Flashlight

Parts Required

  • Upstream and/or downstream oxygen sensors
  • Catalytic converter (if necessary)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

7 items

Parts

2 items

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