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Home/Cars/Toyota/Highlander/Third Generation (2014-2019)/how to fix P0420 code on Toyota Highlander Third Generation (2014-2019)

how to fix P0420 code on Toyota Highlander Third Generation (2014-2019)

Toyota Highlander Third Generation (2014-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
522 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Toyota Highlander (2014-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool down before inspection or repair to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine idle
  • •Failed emissions test
  • •Unusual exhaust odor

Diagnostic Steps

  1. 1Scan the vehicle's computer using an OBD-II scanner to confirm the P0420 code and check for additional codes.
  2. 2Inspect the exhaust system for any visible leaks or damage, particularly around the catalytic converter.
  3. 3Use a multimeter to test the voltages of the upstream and downstream oxygen sensors to ensure they are operating within specifications.
  4. 4Check for proper operation of the catalytic converter by performing a temperature test (inlet and outlet temperatures should show a significant difference).
  5. 5Inspect the air-fuel mixture for any indications of running too rich or too lean that could affect the catalytic converter's performance.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the battery to prevent electrical shorts.
  • Ensure the vehicle is on a level surface and secure it with jack stands if needed.

2. Inspect and Replace Oxygen Sensors

  1. Locate the oxygen sensors: Identify the upstream (pre-catalytic converter) and downstream (post-catalytic converter) sensors.
  2. Remove the oxygen sensors:
    • Use an oxygen sensor socket.
    • Disconnect the wiring harness from each sensor.
  3. Install new oxygen sensors:
    • Apply anti-seize compound to the threads of the new sensors (if not pre-applied).
    • Hand-tighten them, then use the oxygen sensor socket to torque them to the manufacturer's specification (usually around 30 lb-ft).
    • Reconnect the wiring harness.

3. Examine and Replace the Catalytic Converter (if necessary)

  1. Remove the exhaust components:
    • Loosen the clamps or bolts securing the catalytic converter to the exhaust system.
    • Remove any heat shields if applicable.
  2. Install the new catalytic converter:
    • Position the new catalytic converter in place.
    • Secure it with new gaskets and torque the bolts to the manufacturer's specifications.
    • Reinstall heat shields if removed.

4. Clear the Codes

  • Reconnect the battery.
  • Use the OBD-II scanner to clear any diagnostic trouble codes (DTCs) from the vehicle’s computer.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Torque wrench
  • Multimeter

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if necessary)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

4 items

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