why does my Tesla Model S Original (2012-2020) making clicking noises

Tesla Model S Plaid/Refresh (2021-present)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

495 words

Problem Statement

Learn how to diagnose and fix clicking noises in Tesla Model S (2012-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component

Suspension

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always engage the parking brake and use wheel chocks when lifting the vehicle.
•Wear safety glasses to protect eyes from debris while working under the vehicle.

Symptoms

•Clicking noise when turning or going over bumps
•Clicking sound during acceleration or deceleration
•Intermittent clicking noises when stationary
•Possible vibrations felt through the floor or steering wheel
•No error messages or warning lights on the dashboard

Diagnostic Steps

1
Inspect the exterior for any debris lodged in the wheel wells or undercarriage.
2
Check the suspension components for wear, including bushings, ball joints, and control arms.
3
Perform a visual inspection of the drivetrain components, including the driveshaft and axles.
4
Listen for the source of the clicking noise while the vehicle is stationary and in motion.
5
Use an OBD-II scanner to check for any stored error codes related to drivetrain or suspension systems.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack
•Jack stands
•Socket set
•Torque wrench
•Safety glasses
•OBD-II scanner

Parts Required

•OEM suspension components (if worn)
•Replacement CV joints or boots (if damaged)

Related Faults

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Diagnostic Steps

1
Inspect the exterior for any debris lodged in the wheel wells or undercarriage.
2
Check the suspension components for wear, including bushings, ball joints, and control arms.
3
Perform a visual inspection of the drivetrain components, including the driveshaft and axles.
4
Listen for the source of the clicking noise while the vehicle is stationary and in motion.
5
Use an OBD-II scanner to check for any stored error codes related to drivetrain or suspension systems.

Solution

1. Preparation

Ensure the vehicle is parked on a level surface and secure it with wheel chocks.
Gather tools and materials: jack, jack stands, socket set, torque wrench, and safety glasses.

2. Inspect and Clean

Sub-steps:
1. Raise the front and rear of the vehicle using a jack and secure it with jack stands.
2. Remove the front and rear wheels for a clear view of the suspension and drivetrain.
3. Inspect the suspension components (bushings, ball joints) for signs of wear or damage.
4. Clean any debris or dirt from the suspension and undercarriage areas.

3. Check and Replace Components

Sub-steps:
1. If worn suspension components are found, replace them with OEM parts.
2. Tighten all bolts and nuts to manufacturer's torque specifications (typically around 75-85 ft-lbs for suspension components).
3. Inspect the driveshaft and axles; replace any damaged CV joints or boots if necessary.

4. Reassemble and Test

Sub-steps:
1. Reinstall the wheels and tighten lug nuts to the specified torque (generally 100-110 ft-lbs).
2. Lower the vehicle back to the ground.
3. Take the vehicle for a test drive to ensure the clicking noise has been resolved.