why does my Tesla Model S Original (2012-2020) have a popping noise when turning

Tesla Model S Plaid/Refresh (2021-present)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

556 words

Problem Statement

Learn how to diagnose and fix popping noise when turning in Tesla Model S (2012-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component

Suspension

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Ensure the vehicle is securely lifted and supported before working underneath.
•Always wear safety glasses when working with suspension components.

Symptoms

•Popping or clicking noise when making sharp turns
•Noise is more pronounced at low speeds
•Potential vibrations felt through the steering wheel
•Uneven tire wear observed
•No warning lights illuminated on the dashboard

Diagnostic Steps

1
Inspect the front suspension components visually for wear or damage.
2
Check the CV joints and boots for any signs of cracking or leaking grease.
3
Test drive the vehicle to replicate the noise and determine if it occurs in both directions.
4
Examine the steering rack and tie rod ends for signs of play or damage.
5
Lift the vehicle and check for any loose bolts or nuts in the suspension assembly.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Socket set
•Torque wrench
•Pliers
•Jack and jack stands

Parts Required

•Control arms (if damaged)
•Bushings (if worn)
•CV joint or axle assembly (if necessary)
•Tie rod ends (if worn)

Related Faults

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Diagnostic Steps

1
Inspect the front suspension components visually for wear or damage.
2
Check the CV joints and boots for any signs of cracking or leaking grease.
3
Test drive the vehicle to replicate the noise and determine if it occurs in both directions.
4
Examine the steering rack and tie rod ends for signs of play or damage.
5
Lift the vehicle and check for any loose bolts or nuts in the suspension assembly.

Solution

1. Preparation

Park the vehicle on a level surface and engage the parking brake.
Gather necessary tools and parts.
Ensure the vehicle is turned off before beginning work.

2. Inspect and Replace Suspension Components

Remove the Wheel:
- Use a socket set to loosen and remove the lug nuts.
- Remove the wheel from the hub to access the suspension.
Examine Suspension Components:
- Inspect control arms, bushings, and ball joints for any wear or damage.
- Look for signs of corrosion or play in the components.
Replace Damaged Parts:
- If any components are worn, use a socket set to remove them.
- Install new control arms or bushings as required, ensuring they are torqued to manufacturer specifications (typically around 70-100 ft-lbs).
- Reattach the wheel and torque the lug nuts to the specified value (usually 100-120 ft-lbs).

3. Check and Replace CV Joints

Inspect CV Joints:
- Examine the CV joints and boots for damage or leaking grease.
Replace if Necessary:
- If the CV boot is cracked, remove the axle nut using a socket set and replace the CV joint or axle assembly.
- Reassemble and ensure all fasteners are tightened to the correct torque.

4. Steering Components Inspection

Check Tie Rod Ends:
- Inspect tie rod ends for any signs of wear or play.
- Replace if any issues are found, ensuring proper alignment after installation.
Examine Steering Rack:
- Ensure that the steering rack is securely mounted and shows no signs of damage.
- Replace any damaged components as necessary.