how to repair a Tesla Model S Original (2012-2020) faulty charger

Solution

1. Preparation

• Gather necessary tools and parts.
• Safety first: Disconnect the vehicle from any power source and ensure the vehicle is in a safe location.
• Tools Required: OBD-II scanner, multimeter, socket set, torque wrench, cleaning supplies.

2. Inspect and Clean Charging Port

• Remove any debris or contamination from the charging port using a soft cloth.
• If corrosion is present, use a contact cleaner designed for electronics and a soft brush to clean the area.

3. Replace Battery Charger Assembly (if necessary)

1. Remove Underbody Shield

   • Use a socket set to remove bolts securing the underbody shield.
   • Carefully lower and remove the shield to access the charger.

2. Disconnect Power

   • Disconnect the high-voltage battery connectors to ensure safety.
   • Use safety gloves and goggles.

3. Remove the Charger

   • Locate the charger assembly, which is typically secured by bolts.
   • Disconnect the wiring harness from the charger.
   • Remove bolts holding the charger in place using a torque wrench to ensure proper removal.

4. Install New Charger

   • Position the new charger in place and secure it with bolts to the manufacturer’s torque specifications.
   • Reconnect the wiring harness ensuring no pins are bent or damaged.

4. Reassemble and Test

• Reattach the underbody shield and secure with bolts.
• Reconnect the high-voltage battery connectors.
• Reconnect the vehicle to the power source and check for proper functioning of the charging system.