how to fix Tesla Model S Original (2012-2020) that makes a thumping noise

Tesla Model S Plaid/Refresh (2021-present)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

473 words

Problem Statement

Learn how to diagnose and fix thumping noise in Tesla Model S (2012-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Affected Component

Suspension

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always use jack stands when working under the vehicle.
•Ensure the vehicle is in 'Park' and the parking brake is engaged before starting work.

Symptoms

•Thumping noise when driving over bumps or uneven surfaces
•Noise present during acceleration or deceleration
•Possible vibrations felt through the steering wheel or floor
•Deterioration in ride comfort or handling
•Uneven tire wear observed

Diagnostic Steps

1
Inspect the suspension components visually for damage or wear.
2
Perform a test drive to replicate the noise and identify conditions under which it occurs.
3
Check for any error codes using the Tesla diagnostics system.
4
Examine the tires for proper inflation and uneven wear patterns.
5
Inspect the drivetrain components, including the motor mounts and differential.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack
•Jack stands
•Socket set
•Torque wrench

Parts Required

•Control arms (if worn)
•Bushings (if damaged)
•Shocks/struts (if faulty)
•Motor mounts (if worn)

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Diagnostic Steps

1
Inspect the suspension components visually for damage or wear.
2
Perform a test drive to replicate the noise and identify conditions under which it occurs.
3
Check for any error codes using the Tesla diagnostics system.
4
Examine the tires for proper inflation and uneven wear patterns.
5
Inspect the drivetrain components, including the motor mounts and differential.

Solution

1. Preparation

Gather tools and parts.
Park the vehicle on a flat surface and engage the parking brake.
Use wheel chocks for added safety.

2. Inspect Suspension Components

Tools Required: Jack, jack stands, socket set, torque wrench
Lift the vehicle using a jack and secure it on jack stands.
Check for any loose or damaged control arms, bushings, shocks, and struts.
If any components are worn, replace them with OEM parts.

3. Tire and Wheel Inspection

Remove the wheels using a socket set.
Inspect the tires for uneven wear and ensure proper inflation according to the manufacturer’s specifications.
Rotate or replace tires as needed and reattach the wheels, torquing the lug nuts to the manufacturer's specifications.

4. Drivetrain Inspection

Tools Required: Torque wrench, socket set
Inspect motor mounts for signs of wear or damage and replace if necessary.
Check the differential mounts and driveshaft for any play or abnormal wear.

5. Reassemble and Lower Vehicle

Reattach any components removed during inspection, ensuring all bolts are torqued to the manufacturer’s specifications.
Remove the jack stands and lower the vehicle back to the ground.