why is my Tesla Model 3 Highland (2024-present) making a popping noise from the suspension

Solution

1. Preparation

• Ensure the vehicle is parked on a flat surface and the parking brake is engaged.
• Prepare necessary tools and parts for the repair.

2. Raise the Vehicle

• Use a jack to lift the vehicle and secure it on jack stands.
• Remove the wheels for better access to the suspension components.

3. Inspect and Replace Components

• Inspect Bushings:
  • Check the condition of all bushings for cracks or wear.
  • If damaged, remove and replace with new bushings. Use a bushing tool or a press for installation.
• Inspect Struts/Shocks:
  • Check for fluid leaks or physical damage.
  • If defective, detach the strut or shock from the assembly, replace with new parts, and ensure correct torque when fastening.
• Tighten Loose Bolts:
  • Use a torque wrench to tighten all suspension-related bolts to manufacturer specifications (consult service manual for exact torque values).

4. Reassemble and Lower the Vehicle

• Reattach the wheels securely.
• Lower the vehicle back to the ground and remove the jack stands.

5. Final Inspection

• Conduct a final visual check of all components and ensure everything is secure.
• Perform a test drive to verify the popping noise has been resolved.