FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Tesla/Model 3/Highland (2024-present)/how to fix P0420 code in Tesla Model 3 Highland (2024-present)

how to fix P0420 code in Tesla Model 3 Highland (2024-present)

Tesla Model 3 Highland (2024-present)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
558 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Tesla Model 3 Highland. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before inspection or repair to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Reduced fuel efficiency
  • •Engine performance issues (such as reduced power)
  • •Possible increased emissions
  • •Unusual exhaust odor

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any related codes.
  2. 2Inspect the exhaust system visually for leaks, dents, or damage that could affect the catalytic converter's performance.
  3. 3Check the oxygen sensors (upstream and downstream) for proper function and response.
  4. 4Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter.
  5. 5Inspect the fuel system for any issues that could lead to a rich or lean condition.
  6. 6Verify the operation of the engine control module (ECM) and ensure it is updated to the latest software version.

Solution

Solution

1. Preparation

  • Gather tools and parts required for the repair.
  • Safety gear: gloves and safety glasses.
  • Ensure the vehicle is parked on a level surface and the engine is cool.

2. Inspect and Replace Oxygen Sensors

  • 2.1 Disconnect the negative terminal of the battery to prevent electrical shorts.
  • 2.2 Locate the upstream and downstream oxygen sensors. They are typically found in the exhaust system before and after the catalytic converter.
  • 2.3 Use an O2 sensor socket to remove the faulty oxygen sensor(s).
  • 2.4 Install the new oxygen sensor(s) by screwing them in place and tightening them to the manufacturer’s specified torque (usually around 30 lb-ft).
  • 2.5 Reconnect the battery terminal.

3. Inspect and Replace Catalytic Converter (if necessary)

  • 3.1 If oxygen sensors are functioning properly, inspect the catalytic converter for physical damage or blockage.
  • 3.2 If replacement is needed, remove the exhaust pipe sections connected to the catalytic converter using a socket set.
  • 3.3 Install the new catalytic converter, ensuring all gaskets are replaced and connections are secure.
  • 3.4 Reassemble the exhaust system and tighten all bolts to the specified torque.

4. Recheck System

  • 4.1 Start the vehicle and allow it to reach operating temperature.
  • 4.2 Use the OBD-II scanner to clear the P0420 code and monitor for any reoccurrence.
  • 4.3 Test drive the vehicle under various conditions to ensure the engine operates smoothly and the check engine light does not return.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Torque wrench
  • Multimeter

Parts Required

  • Oxygen sensors (upstream and downstream)
  • Catalytic converter (if necessary)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

Related Faults

Discover similar issues

  1. how to fix Tesla Model 3 Highland (2024-present) error code U0401

    U0401

    Learn how to diagnose and fix U0401 electrical communication issue in Tesla Model 3 Highland. Step-by-step guide with diagnostic procedures and repair...

    Component:Electrical
    Symptoms
    • •Check engine light illuminated
    • •Erratic performance or loss of power
    • +{count} more
  2. why does my Tesla Model 3 Highland (2024-present) brake pedal go all the way to the floor?

    Learn how to diagnose and fix the brake pedal going to the floor in Tesla Model 3 Highland. Step-by-step guide with symptoms, diagnostics, and repair ...

    Component:Brakes
    Symptoms
    • •Brake pedal feels excessively soft or spongy
    • •Brake warning light illuminated on the dashboard
    • +{count} more
  3. why does my Tesla Model 3 Highland (2024-present) have a rough idle at startup

    Discover solutions for rough idle at startup in Tesla Model 3 Highland. Step-by-step diagnostic and repair guide to restore performance.

    Component:Electrical
    Symptoms
    • •Rough idle upon startup
    • •Unusual noise from the electric motor or inverter
    • +{count} more
  4. what does it mean if my Tesla Model 3 Highland (2024-present) shows a traction control disabled erro...

    Learn how to diagnose and fix the traction control disabled error in Tesla Model 3 Highland. Step-by-step guide with diagnostic procedures and repair ...

    Component:Electrical
    Symptoms
    • •Traction control disabled warning message on the dashboard
    • •Reduced traction during acceleration, especially on slippery surfaces
    • +{count} more
  5. why is the ABS light on in my Tesla Model 3 Highland (2024-present) and traction control disabled

    Learn how to diagnose and fix ABS light and traction control issues in Tesla Model 3. Step-by-step guide with diagnostic procedures and repair instruc...

    Component:Brakes
    Symptoms
    • •ABS warning light illuminated on the dashboard
    • •Traction control system disabled
    • +{count} more
  6. why does my Tesla Model 3 Highland (2024-present) have a rattling noise coming from the rear

    Learn how to diagnose and fix rattling noise from the rear of your Tesla Model 3 Highland. Step-by-step guide with diagnostic procedures and repair in...

    Component:Suspension
    Symptoms
    • •Rattling noise when driving over bumps or uneven surfaces
    • •Increased noise level at higher speeds
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation