why is my Tesla Outback 6th Generation (2020-2024) making a popping sound when driving?

Solution

1. Preparation

• Tools Needed: Jack and jack stands, socket set, torque wrench, pry bar, and flashlight.
• Ensure the vehicle is parked on a level surface and the parking brake is engaged.

2. Inspect Suspension Components

• Sub-steps:
  • Raise the vehicle using a jack and secure it with jack stands.
  • Remove the front wheels for better access to the suspension.
  • Visually inspect struts, control arms, and bushings for any signs of wear or damage.
  • Use a pry bar to check for play in bushings and joints.

3. Check Drivetrain Components

• Sub-steps:
  • Inspect CV joints and axles for any cracks or tears in the boots.
  • Rotate the wheels, listening for any clicking or popping sounds that may indicate CV joint failure.
  • Ensure all bolts and fasteners are tightened to manufacturer's specifications.

4. Replace Damaged Parts

• Sub-steps:
  • If any components are found damaged, remove them using the appropriate socket size.
  • Replace with new parts, ensuring to use OEM or equivalent quality replacements.
  • Torque all bolts to manufacturer specifications as per service manual.

5. Reassemble and Test

• Sub-steps:
  • Reinstall the wheels and lower the vehicle.
  • Conduct a test drive to ensure the popping sound is resolved.
  • Monitor vehicle handling and listen for any abnormal noises.