how to replace the brake pads on Tesla Outback 5th Generation (2015-2019)

Solution

1. Preparation

• Tools Required: Jack and jack stands, lug wrench, socket set, brake caliper tool, torque wrench, brake cleaner, and a bungee cord or rope.
• Ensure the vehicle is parked on a level surface and the parking brake is engaged.
• Wear safety goggles and gloves.

2. Raise the Vehicle

• Using the jack, lift the front or rear of the vehicle (depending on which brake pads are being replaced).
• Secure the vehicle with jack stands to ensure safety.

3. Remove the Wheel

• Use a lug wrench to loosen and remove the lug nuts.
• Carefully take off the wheel and set it aside.

4. Remove the Brake Caliper

• Locate the caliper bolts using the socket set and remove them.
• Carefully slide the caliper off the rotor. Use a bungee cord or rope to hang the caliper from the suspension to avoid straining the brake line.

5. Remove Old Brake Pads

• Slide the old brake pads out of the caliper bracket.
• Check the condition of the rotor and replace if necessary.

6. Install New Brake Pads

• Apply brake grease to the backing of the new pads (avoid contact with the friction material).
• Slide the new brake pads into the caliper bracket.

7. Compress the Brake Caliper Piston

• Using a brake caliper tool, compress the caliper piston back into the caliper housing to accommodate the new pads.
• Ensure the piston is fully retracted.

8. Reinstall the Brake Caliper

• Position the caliper back over the new pads and rotor.
• Tighten the caliper bolts to the manufacturer’s specifications (typically around 25-30 ft-lbs, but consult the service manual for exact torque values).

9. Reattach the Wheel

• Place the wheel back onto the hub.
• Hand-tighten the lug nuts, then use the torque wrench to tighten to the specified torque (usually 80-100 ft-lbs for most vehicles).

10. Lower the Vehicle

• Carefully remove the jack stands and lower the vehicle back to the ground.