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Home/Cars/Subaru/Outback/5th Generation (2015-2019)/how to fix P0420 code in Tesla Outback 5th Generation (2015-2019)

how to fix P0420 code in Tesla Outback 5th Generation (2015-2019)

Subaru Outback 5th Generation (2015-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
534 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Subaru Outback (2015-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before opening the exhaust system.

Symptoms

  • •Check engine light illuminated
  • •Reduced engine performance
  • •Poor fuel economy
  • •Increased exhaust emissions
  • •Rattling noise from the exhaust system

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the exhaust system for visible leaks or damage.
  3. 3Check the oxygen sensors' operation and wiring for any faults.
  4. 4Measure the voltage output from the upstream and downstream oxygen sensors.
  5. 5Perform a visual inspection of the catalytic converter for physical damage or clogging.
  6. 6Verify that the engine is running at optimal conditions (no misfires, proper fuel mixture).

Solution

Solution

1. Preparation

  • Gather tools and parts required for the repair.
  • Disconnect the battery to ensure safety.
  • Allow the engine to cool before starting work.

2. Inspect and Replace Oxygen Sensors

  1. Locate the oxygen sensors: Identify the upstream and downstream oxygen sensors.
  2. Remove oxygen sensors:
    • Use an oxygen sensor socket to unscrew the upstream and downstream sensors.
    • Disconnect the wiring harnesses carefully.
  3. Install new oxygen sensors:
    • Apply anti-seize compound on the threads of the new sensors.
    • Install the new sensors and tighten them to the manufacturer’s specifications (typically around 30-40 ft-lbs).
    • Reconnect the wiring harnesses.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. Check for damage: If the catalytic converter is damaged or clogged, it needs replacement.
  2. Remove catalytic converter:
    • Loosen the exhaust clamps and bolts securing the catalytic converter.
    • Carefully remove the catalytic converter from the exhaust system.
  3. Install new catalytic converter:
    • Position the new catalytic converter and secure it with clamps and bolts to the manufacturer’s specifications (usually around 15-25 ft-lbs).
    • Ensure all gaskets are replaced to prevent leaks.

4. Clear Codes and Test Drive

  1. Reconnect the battery: Ensure all connections are secure.
  2. Use the OBD-II scanner: Clear the P0420 code from the system.
  3. Test drive the vehicle: Drive for at least 20 minutes to allow the system to recalibrate and check if the check engine light reappears.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Torque wrench
  • Exhaust clamps and bolts

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if damaged)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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