how to replace brake pads on Tesla Outback 4th Generation (2010-2014)

Solution

1. Preparation

• Tools Required:
  • Jack and jack stands
  • Lug wrench
  • Socket set (including 12mm and 14mm sockets)
  • C-clamp or brake caliper tool
  • Brake cleaner
  • Torque wrench
• Safety Warnings:
  • Ensure the vehicle is on a flat surface and the parking brake is engaged.
  • Wear safety glasses and gloves for protection.

2. Remove Wheel

• Loosen the lug nuts slightly while the vehicle is on the ground.
• Lift the vehicle using a jack and secure it on jack stands.
• Fully remove the lug nuts and take off the wheel to access the brake assembly.

3. Remove Brake Caliper

• Locate the caliper mounting bolts (usually 12mm or 14mm).
• Use the socket set to remove the caliper bolts.
• Carefully slide the caliper off the brake rotor. Support it with a bungee cord or rope to avoid stress on the brake line.

4. Remove Old Brake Pads

• Identify the brake pads and note their positioning.
• Pull the old brake pads out from the caliper bracket.
• Inspect the caliper and rotor for any damage or excessive wear.

5. Compress Caliper Piston

• Use a C-clamp or brake caliper tool to compress the caliper piston back into the caliper housing. This will allow space for the new, thicker brake pads.
• Ensure that the brake fluid reservoir cap is loosened to avoid pressure build-up.

6. Install New Brake Pads

• Place the new brake pads into the caliper bracket in the same position as the old pads.
• If necessary, apply brake grease to the backing of the pads to reduce noise.

7. Reinstall Brake Caliper

• Carefully slide the caliper back over the new brake pads and rotor.
• Reinstall and tighten the caliper mounting bolts to the manufacturer’s torque specifications (usually around 25-35 ft-lbs).

8. Reattach Wheel

• Align the wheel with the hub and hand-tighten the lug nuts.
• Lower the vehicle from the jack stands and tighten the lug nuts to the manufacturer’s torque specifications (typically around 90-100 ft-lbs).

9. Final Checks

• Pump the brake pedal a few times to ensure proper brake pad seating and re-establish brake pressure.
• Check the brake fluid level and add if necessary.