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Home/Cars/Subaru/Outback/4th Generation (2010-2014)/how to fix P0420 code in Tesla Outback 4th Generation (2010-2014)

how to fix P0420 code in Tesla Outback 4th Generation (2010-2014)

Subaru Outback 4th Generation (2010-2014)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
493 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issues in Subaru Outback (2010-2014). Step-by-step guide with tools and procedures.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before inspection or repair to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel economy
  • •Rough engine idle
  • •Failed emissions test
  • •Strong sulfur smell from exhaust

Diagnostic Steps

  1. 1Scan the vehicle with an OBD-II scanner to confirm the P0420 code and check for any related codes.
  2. 2Inspect the exhaust system for leaks or damage, particularly around the catalytic converter and oxygen sensors.
  3. 3Check the condition of the upstream and downstream oxygen sensors for proper function.
  4. 4Measure the voltage output of the oxygen sensors using a multimeter to verify their performance.
  5. 5Inspect the catalytic converter for physical damage or blockage.
  6. 6Review the vehicle's maintenance history for any missed services that could affect the emissions system.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the negative battery terminal to avoid electrical shorts.

2. Inspect and Test Oxygen Sensors

  • Tools Required: OBD-II scanner, multimeter, socket set
  • Remove the upstream (pre-catalytic) oxygen sensor using a socket.
  • Connect a multimeter to the sensor's terminals and check the voltage output; it should fluctuate between 0.1V to 0.9V.
  • If the sensor is not functioning correctly, replace it with a new one.

3. Inspect Catalytic Converter

  • Tools Required: Jack and jack stands, wrench set
  • Raise the vehicle and secure it on jack stands.
  • Visually inspect the catalytic converter for cracks, dents, or signs of overheating.
  • If physical damage is found, remove the catalytic converter by unbolting it from the exhaust system.
    • Sub-steps:
      • Use penetrating oil on bolts to ease removal.
      • Support the converter with a jack if necessary.
  • Replace with a new catalytic converter if damaged.

4. Reassemble and Reconnect

  • Reinstall the oxygen sensors (both upstream and downstream) after the catalytic converter replacement.
  • Reconnect the negative battery terminal.
  • Ensure all connections are tight and there are no exhaust leaks.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Wrench set
  • Jack and jack stands

Parts Required

  • Upstream oxygen sensor (if faulty)
  • Downstream oxygen sensor (if faulty)
  • Catalytic converter (if damaged)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

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