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how to fix the fuel gauge not working in Ford F-150 13th Generation (2015-2020) - Ford F-150
Home/Cars/Ford/F-150/13th Generation (2015-2020)/how to fix the fuel gauge not working in Ford F-150 13th Generation (2015-2020)

how to fix the fuel gauge not working in Ford F-150 13th Generation (2015-2020)

Ford F-150 13th Generation (2015-2020)

Error Codes
2-4 hours
Time
medium
Difficulty
medium
Severity
Navigation
ProblemSymptomsDiagnosisSolution
ProblemSymptomsDiagnosisSolution
3 min read
521 words

Problem Statement

Learn how to diagnose and fix the fuel gauge issue in Ford F-150 (2015-2020). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Affected Component
Fuel System
Estimated Time
2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

  • •Disconnect the battery before working on electrical systems to prevent shock or damage.
  • •Work in a well-ventilated area when handling fuel components to avoid inhalation of fumes.

Symptoms

  • •Fuel gauge needle remains at empty
  • •Check engine light illuminated
  • •Erratic fuel gauge readings (jumps or fluctuates)
  • •Fuel warning light activates despite fuel in the tank
  • •Difficulty determining fuel level during refueling

Diagnostic Steps

  1. 1
  2. 2
  3. 3
  4. 4
  5. 5

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •OBD-II scanner
  • •Multimeter
  • •Socket set
  • •Screwdriver
  • •Safety glasses
  • •Gloves

Parts Required

  • •New fuel sender unit

Additional Information

Affected Component
Fuel System
Estimated Time
2-4 hours
Difficulty
medium
Severity
medium
Tools Required
6 items
Parts Required
1 item

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Solution
1. Preparation
  • Gather necessary tools and parts.
  • Disconnect the negative battery terminal to prevent electrical short circuits.
  • Allow the vehicle to cool down before working on the fuel system.
2. Access the Fuel Sender Unit
  • Tools Required: Socket set, screwdriver, safety glasses, gloves.
  • Remove the rear seat or access panel (depending on configuration) to reach the fuel tank access cover.
  • Unbolt and remove the access cover to expose the fuel sender unit.
3. Inspect and Test Fuel Sender Unit
  • Disconnect the electrical connector from the fuel sender.
  • Use a multimeter to check the resistance of the fuel sender. A typical resistance should vary between 0 to 90 ohms when the float moves from empty to full.
  • If the reading is out of range, replace the fuel sender unit.
4. Replace Fuel Sender Unit (if necessary)
  • Parts Required: New fuel sender unit.
  • Remove the retaining ring securing the fuel sender and carefully lift out the unit.
  • Install the new fuel sender unit into the tank, ensuring the float moves freely.
  • Reinstall the retaining ring and reconnect the electrical connector.
5. Reassemble and Test
  • Reinstall the access cover and any components removed to access the fuel sender.
  • Reconnect the negative battery terminal.
  • Start the vehicle and check the fuel gauge operation.