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Home/Cars/Ford/F-150/13th Generation (2015-2020)/how to fix P0420 code on my Ford F-150 13th Generation (2015-2020)

how to fix P0420 code on my Ford F-150 13th Generation (2015-2020)

Ford F-150 13th Generation (2015-2020)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
579 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford F-150 (2015-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine and exhaust system to cool before starting repairs.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel economy
  • •Rough idle or misfires
  • •Failed emissions test
  • •Increased exhaust noise
  • •Strong sulfur smell from exhaust

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any related codes.
  2. 2Inspect the exhaust system for visible leaks or damage, particularly around the catalytic converter.
  3. 3Measure the voltage output from the upstream (pre-catalytic converter) and downstream (post-catalytic converter) oxygen sensors using a multimeter.
  4. 4Check the fuel trim readings using the OBD-II scanner to determine if there are any fuel mixture issues.
  5. 5Inspect the catalytic converter visually for signs of damage, such as dents or excessive rust.
  6. 6Test for proper operation of the catalytic converter by performing a temperature test at both the inlet and outlet sides.

Solution

Solution

1. Preparation

  • Gather tools and parts required for the repair.
  • Disconnect the negative battery terminal to prevent electrical shorts.
  • Allow the exhaust system to cool down before starting repairs.

2. Inspect and Replace Oxygen Sensors

  • Tools Required: O2 sensor socket, ratchet, torque wrench.
  • Remove the upstream oxygen sensor by using the O2 sensor socket.
  • Inspect the sensor for damage and replace it if necessary.
  • Torque the new sensor to manufacturer specifications (typically around 30 lb-ft).
  • Repeat this process for the downstream oxygen sensor if it shows signs of failure.

3. Inspect and Replace Catalytic Converter (if necessary)

  • Tools Required: Socket set, torque wrench, exhaust gasket.
  • Raise the vehicle securely using jack stands.
  • Remove any heat shields if applicable to access the catalytic converter.
  • Unbolt the catalytic converter from the exhaust system using a socket set.
  • Inspect the mounting surfaces and replace any gaskets as necessary.
  • Install the new catalytic converter, ensuring all bolts are torqued to the manufacturer's specifications (typically around 30 lb-ft).
  • Reattach any heat shields removed during the process.

4. Clear Codes and Test

  • Reconnect the negative battery terminal.
  • Use the OBD-II scanner to clear the P0420 code and any other error codes.
  • Start the engine and let it warm up to operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • O2 sensor socket
  • Ratchet
  • Torque wrench
  • Multimeter
  • Jack
  • Jack stands
  • Socket set

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if needed)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

8 items

Parts

4 items

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