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Home/Cars/Ford/F-150/13th Generation (2015-2020)/how to fix P0420 code in my Ford F-150 13th Generation (2015-2020)

how to fix P0420 code in my Ford F-150 13th Generation (2015-2020)

Ford F-150 13th Generation (2015-2020)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
535 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford F-150 (2015-2020). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before opening the exhaust system.

Symptoms

  • •Check engine light illuminated
  • •Reduced engine performance
  • •Failed emissions test
  • •Poor fuel economy
  • •Rattling noise from the exhaust system

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the exhaust system for any visible leaks, cracks, or damage.
  3. 3Check the condition and operation of the upstream and downstream oxygen sensors using a multimeter.
  4. 4Measure the temperature difference between the inlet and outlet of the catalytic converter using a temperature probe.
  5. 5Assess the catalytic converter for signs of physical damage or excessive carbon buildup.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the vehicle's battery to ensure safety.
  • Allow the engine to cool down before starting work.

2. Inspect Oxygen Sensors

  • Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
  • Use an O2 sensor socket to remove both sensors.
  • Visually inspect the sensors for damage, wear, or contamination.
  • If necessary, replace the faulty sensors with new ones.

3. Test Catalytic Converter

  • If oxygen sensors are functioning properly, proceed to test the catalytic converter.
  • Using a temperature probe, measure the temperature at the inlet and outlet of the catalytic converter.
    • Inlet temperature should be significantly lower than the outlet temperature (typically a difference of 100-200°F).
  • If the temperatures are similar, the catalytic converter may be clogged or damaged.

4. Replace Catalytic Converter (if necessary)

  • If the catalytic converter is confirmed to be faulty:
    • Remove the exhaust pipes connected to the catalytic converter using a socket set.
    • Carefully detach the catalytic converter from the exhaust system.
    • Install the new catalytic converter, ensuring proper alignment and fitment.
    • Reattach the exhaust pipes, tightening the bolts to the manufacturer's torque specifications (usually around 25-30 ft-lbs).

5. Reinstall Oxygen Sensors

  • Reinstall the upstream and downstream oxygen sensors into the new catalytic converter, tightening them to the manufacturer's specifications (usually around 30 ft-lbs).

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Oxygen sensor socket
  • Temperature probe
  • Socket set
  • Torque wrench

Parts Required

  • Upstream oxygen sensor (if faulty)
  • Downstream oxygen sensor (if faulty)
  • Catalytic converter (if damaged)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

3 items

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