how to fix the steering gear on my Ford F-150 12th Generation (2009-2014)

Solution

1. Preparation

• Tools Required: Socket set, wrench set, steering wheel puller, fluid catch pan, shop rags.
• Ensure the vehicle is parked on a level surface and the ignition is off.
• Disconnect the battery to prevent electrical issues.
• Allow the engine to cool before working on the steering system.

2. Remove the Steering Gear

• Sub-steps:
  1. Lift the Vehicle: Use a jack to raise the front of the vehicle and secure it with jack stands.
  2. Remove the Front Wheels: Use a socket set to remove the wheel lug nuts and take off the front wheels.
  3. Disconnect the Tie Rod Ends: Use a wrench to remove the nuts securing the tie rod ends to the steering knuckles. Use the steering wheel puller if needed to separate them.
  4. Remove the Steering Column Connection: Unscrew the bolt securing the steering shaft to the steering gear.
  5. Unbolt the Steering Gear: Remove the mounting bolts holding the steering gear to the frame. Use the appropriate socket to ensure they are removed completely.

3. Inspect and Replace

• Sub-steps:
  1. Inspect the Steering Gear: Check for any damage or wear. If replacement is necessary, ensure the new gear is compatible.
  2. Install New Steering Gear: Position the new steering gear and align the mounting holes.
  3. Bolt the Steering Gear: Secure it with the mounting bolts, tightening to the manufacturer’s specifications (typically 40-50 lb-ft).
  4. Reconnect the Tie Rod Ends: Reattach the tie rod ends to the steering knuckles and secure with nuts.
  5. Reconnect the Steering Column: Ensure the steering shaft is properly connected to the new steering gear.

4. Refill and Test

• Sub-steps:
  1. Refill Power Steering Fluid: Use the recommended type of power steering fluid and fill the reservoir.
  2. Bleed the Steering System: Turn the steering wheel from lock to lock several times with the engine running to remove air from the system.
  3. Reconnect the Battery: Once all is secure, reconnect the battery.