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Home/Cars/Ford/F-150/12th Generation (2009-2014)/how to fix P0420 code on my Ford F-150 12th Generation (2009-2014)

how to fix P0420 code on my Ford F-150 12th Generation (2009-2014)

Ford F-150 12th Generation (2009-2014)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
487 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford F-150 (2009-2014). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Allow the engine to cool before working on the exhaust system.
  • ⚠Wear safety glasses and gloves to protect against debris and exhaust fumes.

Symptoms

  • •Check engine light illuminated
  • •Poor fuel economy
  • •Engine performance issues (loss of power)
  • •Increased emissions
  • •Rattling noise from the exhaust system

Diagnostic Steps

  1. 1Scan the vehicle's OBD-II system for additional error codes.
  2. 2Inspect the exhaust system for any visible leaks or damage.
  3. 3Check the oxygen sensors' operation before and after the catalytic converter using a multimeter.
  4. 4Measure the temperature of the exhaust before and after the catalytic converter to assess efficiency.
  5. 5Inspect the catalytic converter for physical damage or blockage.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Ensure the vehicle is parked on a level surface, and the engine is cool.
  • Disconnect the negative battery terminal.

2. Inspect and Replace Oxygen Sensors (if necessary)

  1. Locate the upstream (pre-catalytic converter) and downstream (post-catalytic converter) oxygen sensors.
  2. Use a socket wrench to carefully remove the oxygen sensors.
  3. Inspect the sensors for damage or contamination.
  4. If faulty, install new oxygen sensors:
    • Apply anti-seize compound on the threads of the new sensors.
    • Torque to manufacturer's specifications (generally around 30-40 lb-ft).
  5. Reconnect the negative battery terminal.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. Remove the exhaust pipe connected to the catalytic converter:
    • Use a socket set to loosen the bolts or clamps.
    • Support the exhaust system if necessary to prevent it from hanging.
  2. Inspect the catalytic converter for damage or blockage.
  3. If the catalytic converter is faulty, replace it:
    • Install the new catalytic converter with the gaskets and seals.
    • Torque bolts to manufacturer's specifications (check service manual).
  4. Reattach the exhaust pipe securely.

4. Clear the Codes

  1. Reconnect the negative battery terminal if disconnected.
  2. Use the OBD-II scanner to clear the P0420 code from the vehicle's computer.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Torque wrench
  • Multimeter
  • Anti-seize compound

Parts Required

  • Oxygen sensors (if faulty)
  • Catalytic converter (if faulty)
  • Exhaust gaskets and seals

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

3 items

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