why does my Ford Explorer Sixth Generation (2020-present) smell like burning rubber

Ford Explorer Sixth Generation (2020-present)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

4 min read

612 words

Problem Statement

Learn how to diagnose and fix the burning rubber smell in your Ford Explorer Sixth Generation. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Affected Component

Brakes

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Disconnect the battery before working on electrical systems
•Allow the engine to cool before inspecting or working in the engine bay

Symptoms

•Burning rubber odor, especially after driving
•Smoke coming from the engine bay or undercarriage
•Unusual noises from the engine compartment or wheels
•Warning lights illuminated on the dashboard (e.g., check engine light)
•Decreased performance or power loss

Diagnostic Steps

1
Inspect for visible damage in the engine bay and undercarriage
2
Scan for error codes using an OBD-II scanner
3
Check belts and hoses for signs of wear, fraying, or cracking
4
Inspect brake components for excessive wear or binding
5
Examine engine compartment for fluid leaks
6
Test drive the vehicle while monitoring for changes in smell or performance

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•OBD-II scanner
•Socket set
•Jack and jack stands
•Safety gloves
•Safety glasses

Parts Required

•Serpentine belt (if worn)
•Brake pads (if worn)
•Gaskets or seals (if leaking)

Related Faults

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Diagnostic Steps

1
Inspect for visible damage in the engine bay and undercarriage
2
Scan for error codes using an OBD-II scanner
3
Check belts and hoses for signs of wear, fraying, or cracking
4
Inspect brake components for excessive wear or binding
5
Examine engine compartment for fluid leaks
6
Test drive the vehicle while monitoring for changes in smell or performance

Solution

1. Preparation

Tools Required: Socket set, jack and jack stands, OBD-II scanner, safety gloves, and safety glasses.
Ensure the vehicle is parked on a level surface and the engine is cool before beginning repairs.

2. Inspect and Replace Worn Belts

Sub-steps:
1. Open the hood and locate the serpentine belt.
2. Inspect for cracks, fraying, or signs of melting.
3. If damaged, remove the tensioner bolt using the socket set and gently release the tension to remove the belt.
4. Install the new serpentine belt according to the routing diagram located on the engine bay.
5. Tighten the tensioner bolt to manufacturer specifications (typically around 15-20 ft-lbs).

3. Brake System Inspection

Sub-steps:
1. Safely lift the vehicle using a jack and secure it on jack stands.
2. Remove the wheel to access the brake components.
3. Inspect brake pads for excessive wear and ensure there is no binding in the caliper.
4. Replace any worn brake pads and lubricate caliper pins as necessary.
5. Reinstall the wheel and lower the vehicle.

4. Check for Fluid Leaks

Sub-steps:
1. Inspect the engine compartment for any signs of leaking fluids, particularly oil or coolant.
2. If leaks are identified, trace the source and replace any damaged gaskets, hoses, or seals.
3. Clean any spilled fluids to prevent further burning smells.