how to replace worn out brake pads on my Ford Explorer Sixth Generation (2020-present)

Ford Explorer Sixth Generation (2020-present)

Error Codes

1-2 hours

Time

medium

Difficulty

critical

Severity

4 min read

676 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to replace worn out brake pads on your Ford Explorer Sixth Generation (2020-present). Step-by-step guide with diagnostic and repair instructions.

Affected Component

Brakes

Estimated Time

1-2 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always ensure the vehicle is securely supported on jack stands before working underneath.
•Allow brake components to cool before handling.

Symptoms

•Squeaking or grinding noise when braking
•Vibration or pulsation in the brake pedal
•Warning light on the dashboard indicating brake system issue
•Reduced braking effectiveness
•Increased stopping distance

Diagnostic Steps

1
Inspect brake pads visually for wear indicators or damage.
2
Check the brake fluid level in the master cylinder.
3
Evaluate the condition of the brake rotors for scoring or warping.
4
Test the brake system by applying the brakes at low speeds to assess performance.
5
Scan for any diagnostic trouble codes using an OBD-II scanner related to the brake system.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack and jack stands
•Lug wrench
•Socket set
•C-clamp or brake caliper tool
•Torque wrench
•Brake cleaner
•Safety glasses

Parts Required

•New brake pads
•Brake grease (for pad backing)

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Diagnostic Steps

1
Inspect brake pads visually for wear indicators or damage.
2
Check the brake fluid level in the master cylinder.
3
Evaluate the condition of the brake rotors for scoring or warping.
4
Test the brake system by applying the brakes at low speeds to assess performance.
5
Scan for any diagnostic trouble codes using an OBD-II scanner related to the brake system.

Solution

1. Preparation

Tools Required: Jack and jack stands, lug wrench, socket set, C-clamp or brake caliper tool, torque wrench, brake cleaner, and safety glasses.
Ensure the vehicle is parked on a level surface and the ignition is turned off.
Wear safety glasses and gloves for protection.

2. Raise the Vehicle

Loosen the lug nuts on the front or rear wheels (depending on which brake pads are being replaced).
Use a jack to lift the vehicle and place it securely on jack stands.
Remove the lug nuts and take off the wheel.

3. Remove Caliper

Locate the brake caliper mounting bolts and remove them using a socket wrench.
Carefully lift the caliper away from the brake rotor. Do not disconnect the brake line; support the caliper with a bungee cord or rope to avoid strain on the brake line.

4. Remove Old Brake Pads

Remove the old brake pads from the caliper bracket. Note the orientation of the pads for installation of new ones.
Inspect the caliper bracket and clean any debris or dust using brake cleaner.

5. Compress Caliper Piston

Use a C-clamp or brake caliper tool to gently compress the caliper piston back into the caliper housing. This will create space for the new, thicker brake pads.
Ensure the brake fluid reservoir cap is removed to allow fluid to flow back into the reservoir.

6. Install New Brake Pads

Insert the new brake pads into the caliper bracket in the same position as the old ones.
Ensure that any anti-squeal shims or clips are installed properly as per the new pads' specifications.

7. Reattach Caliper and Wheel

Carefully reposition the caliper over the new brake pads and align it with the caliper bracket.
Reinstall the caliper mounting bolts and tighten them to the manufacturer’s specified torque (usually around 25-30 ft-lbs for most models).
Reattach the wheel and hand-tighten the lug nuts.

8. Lower the Vehicle

Remove the jack stands and lower the vehicle back to the ground.
Tighten the lug nuts to the manufacturer’s specified torque (typically 100-150 ft-lbs).