how to replace the brake pads on Ford Explorer Sixth Generation (2020-present)

Ford Explorer Sixth Generation (2020-present)

Error Codes

1-2 hours

Time

medium

Difficulty

high

Severity

4 min read

659 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Step-by-step guide on how to replace brake pads on a Ford Explorer Sixth Generation (2020-present). Ensure safety and performance with proper installation.

Affected Component

Brakes

Estimated Time

1-2 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always engage the parking brake before lifting the vehicle.
•Ensure the vehicle is securely supported on jack stands before working underneath.

Symptoms

•Squeaking or squealing noise when braking
•Vibration or pulsation in the brake pedal
•Reduced braking performance
•Warning light on the dashboard (if equipped)
•Brake fluid leakage around the calipers

Diagnostic Steps

1
Inspect the brake pads visually through the wheel spokes for wear indicators.
2
Check for any abnormal noises when the brakes are applied.
3
Measure brake pad thickness using a micrometer or caliper.
4
Inspect the rotors for scoring or warping.
5
Check brake fluid levels and inspect for leaks around the calipers.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack and jack stands
•Lug wrench
•Socket set
•Torque wrench
•Brake cleaner
•C-clamp or brake caliper tool
•Screwdriver (flathead)

Parts Required

•New brake pads
•Brake grease (optional)

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Diagnostic Steps

1
Inspect the brake pads visually through the wheel spokes for wear indicators.
2
Check for any abnormal noises when the brakes are applied.
3
Measure brake pad thickness using a micrometer or caliper.
4
Inspect the rotors for scoring or warping.
5
Check brake fluid levels and inspect for leaks around the calipers.

Solution

1. Preparation

Tools Required:
- Jack and jack stands
- Lug wrench
- Socket set
- Torque wrench
- Brake cleaner
- C-clamp or brake caliper tool
- Screwdriver (flathead)
Park the vehicle on a flat surface and engage the parking brake.
Disconnect the negative battery terminal to avoid electrical issues.

2. Lift the Vehicle

Loosen the lug nuts on the front or rear wheels of the Explorer using the lug wrench.
Use the jack to lift the vehicle and securely place jack stands under the frame.
Remove the lug nuts and take off the wheel to access the brake assembly.

3. Remove the Brake Caliper

Locate the caliper mounting bolts and remove them with the socket set.
Carefully slide the caliper off the rotor and suspend it using a bungee cord or similar tool to avoid stressing the brake line.
Remove the old brake pads from the caliper bracket.

4. Install New Brake Pads

Clean the caliper bracket and rotor surface with brake cleaner.
Apply a thin layer of brake grease to the backing of the new brake pads to reduce noise.
Install the new brake pads into the caliper bracket ensuring they are seated properly.

5. Compress the Caliper Piston

Using a C-clamp or brake caliper tool, compress the caliper piston back into the caliper housing to accommodate the new pads.
Ensure the piston is fully retracted to allow for installation over the new pads.

6. Reassemble the Brake Components

Slide the caliper back over the new brake pads and align it with the bracket.
Reinstall the caliper mounting bolts and tighten them to the manufacturer’s specifications (typically around 20-30 ft-lbs).
Replace the wheel and hand-tighten the lug nuts.

7. Lower the Vehicle

Remove the jack stands and lower the vehicle using the jack.
Once on the ground, perform a final tightening of the lug nuts in a star pattern to ensure even pressure.

8. Test the Brakes

Reconnect the negative battery terminal.
Pump the brake pedal several times to restore brake pressure.
Check for any leaks around the caliper and ensure the brakes are functioning properly before driving.