FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Sixth Generation (2020-present)/how to fix P0420 code on Ford Explorer Sixth Generation (2020-present)

how to fix P0420 code on Ford Explorer Sixth Generation (2020-present)

Ford Explorer Sixth Generation (2020-present)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
513 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before opening components to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased engine performance
  • •Poor fuel economy
  • •Failed emissions test
  • •Sulfur smell from exhaust
  • •Rattling noise from the catalytic converter area

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any additional codes.
  2. 2Inspect the exhaust system for any visible leaks or damage, particularly around the catalytic converter.
  3. 3Check the operation of the upstream and downstream oxygen sensors using a multimeter.
  4. 4Measure the temperature before and after the catalytic converter to determine if it is functioning properly.
  5. 5Inspect the vehicle's air-fuel mixture for any issues that could affect the catalytic converter's efficiency.
  6. 6Verify that there are no exhaust restrictions, including a blocked muffler or excessive carbon buildup.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the battery to avoid any electrical shorts.
  • Allow the exhaust system to cool before starting the repair.

2. Inspect and Replace Oxygen Sensors

  1. Locate the upstream and downstream oxygen sensors.
  2. Use a wrench to remove the oxygen sensors.
  3. Inspect the sensors for damage or contamination.
  4. Install new oxygen sensors by tightening them to the manufacturer’s specifications (usually around 30 ft-lbs).
  5. Reconnect the electrical connectors.

3. Inspect and Replace the Catalytic Converter (if necessary)

  1. Remove the exhaust pipes connected to the catalytic converter using a socket set.
  2. Check for any signs of damage or clogging in the catalytic converter.
  3. If replacement is necessary, install the new catalytic converter and ensure it fits securely.
  4. Use a torque wrench to tighten the bolts to the manufacturer’s specified torque settings.
  5. Reconnect the exhaust system.

4. Clear Codes and Test Drive

  1. Use the OBD-II scanner to clear the P0420 code from the vehicle’s computer.
  2. Reconnect the battery.
  3. Start the engine and monitor for any warning lights.
  4. Take the vehicle for a test drive to ensure the issue is resolved.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Wrench set
  • Multimeter
  • Torque wrench

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if necessary)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

5 items

Parts

3 items

Related Faults

Discover similar issues

  1. What are the signs of a failing engine mount in the Ford Explorer Sixth Generation?

    Learn about the signs of a failing engine mount in the Ford Explorer Sixth Generation, including symptoms, diagnostic steps, and repair instructions.

    Component:engine mount
    Symptoms
    • •Excessive Engine Vibration
    • •Engine Movement
    • +{count} more
  2. What are the symptoms of a bad wheel bearing in the Ford Explorer Sixth Generation?

    Learn about the symptoms of a bad wheel bearing in the Ford Explorer Sixth Generation and how to diagnose and repair the issue.

    Component:wheel bearing
    Symptoms
    • •Unusual Noise
    • •Vibration
    • +{count} more
  3. What should I do if my Ford Explorer 2020 has a smell of burning rubber?

    Learn how to diagnose and fix the burning rubber smell in your 2020 Ford Explorer with detailed steps and required tools.

    Component:serpentine belt, brake components, hoses, tires, electrical systems
    Symptoms
    • •Burning rubber smell
    • •Visual signs of smoke or damage
    • +{count} more
  4. What are the common airbag system faults in the Ford Explorer Sixth Generation?

    Explore common airbag system faults in the Ford Explorer Sixth Generation (2020-Present), including symptoms, diagnostic steps, and repair instruction...

    Component:Airbag System
    Symptoms
    • •Airbag Warning Light
    • •Diagnostic Trouble Codes (DTCs)
    • +{count} more
  5. What are the signs of a failing alternator in the 2021 Ford Explorer?

    Learn the common signs of a failing alternator in the 2021 Ford Explorer, including symptoms, diagnostic steps, and repair instructions.

    Component:alternator
    Symptoms
    • •Dashboard Warning Light
    • •Dimming or Flickering Lights
    • +{count} more
  6. What are the common causes of the Ford Explorer 2020 stalling?

    Learn about the common causes, symptoms, and diagnostic steps for addressing stalling issues in the 2020 Ford Explorer.

    Component:engine
    Symptoms
    • •Engine cuts off while driving or idling
    • •Rough idling before stalling
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation