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Home/Cars/Ford/Explorer/Sixth Generation (2020-present)/how to fix P0420 code in Ford Explorer Sixth Generation (2020-present)

how to fix P0420 code in Ford Explorer Sixth Generation (2020-present)

Ford Explorer Sixth Generation (2020-present)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
572 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford Explorer (2020-present). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Allow the exhaust system to cool before inspection to prevent burns.
  • ⚠Use protective gloves and eyewear when handling exhaust components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine idle
  • •Failed emissions test
  • •Unusual exhaust odor (sulfur or rotten egg smell)

Diagnostic Steps

  1. 1Scan the vehicle's computer using an OBD-II scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the exhaust system for leaks or damage, particularly before and after the catalytic converter.
  3. 3Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter to assess their functionality.
  4. 4Check the catalytic converter for any visible signs of damage or overheating.
  5. 5Perform a visual inspection of the exhaust system connections and gaskets for any signs of wear or failure.
  6. 6Clear the codes and take the vehicle for a test drive to see if the P0420 code returns.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Ensure the vehicle is parked on a level surface and the engine is cool.
  • Disconnect the negative battery terminal to prevent electrical shorts.

2. Inspect and Repair Exhaust Leaks

  • Sub-steps:
    • Use a flashlight to visually inspect the exhaust system for cracks or holes.
    • If leaks are found, use exhaust sealant or replace the affected pipe or gasket.
  • Tools Required: Wrench set, exhaust sealant
  • Safety Warnings: Allow the exhaust system to cool before inspection to prevent burns.

3. Test and Replace Oxygen Sensors (if faulty)

  • Sub-steps:
    • Use a multimeter to check the voltage output of the upstream sensor; it should fluctuate between 0.1V and 0.9V.
    • If the readings are out of this range, disconnect the sensor and replace it.
    • Repeat the same test for the downstream sensor; if faulty, replace it as well.
  • Tools Required: Multimeter, socket set
  • Safety Warnings: Disconnect the battery before working on electrical components.

4. Replace Catalytic Converter (if necessary)

  • Sub-steps:
    • Remove any brackets or heat shields securing the catalytic converter.
    • Use a wrench to unbolt the catalytic converter from the exhaust system.
    • Install the new catalytic converter and secure it with bolts, ensuring to torque them to the manufacturer's specifications.
  • Tools Required: Socket set, torque wrench
  • Safety Warnings: Use protective gloves and eyewear when handling exhaust components.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Torque wrench
  • Wrench set
  • Exhaust sealant

Parts Required

  • Oxygen sensors (if faulty)
  • Catalytic converter (if necessary)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

6 items

Parts

2 items

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