FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/why is my Ford Explorer making a clicking noise when I turn on the AC?

why is my Ford Explorer making a clicking noise when I turn on the AC?

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: medium2-4 hours
3 min read
535 words

Problem Statement

Learn how to diagnose and fix a clicking noise when the AC is engaged in a Ford Explorer. Step-by-step guide with symptoms and solutions.

Component
HVAC
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow the engine to cool before opening the hood to avoid burns.

Symptoms

  • •Clicking sound from the dashboard or engine compartment when AC is engaged
  • •Reduced cooling performance from the AC system
  • •Possible increase in electrical load on the engine
  • •AC compressor cycling on and off irregularly
  • •Potential smell of burnt materials if the issue persists

Diagnostic Steps

  1. 1Inspect the AC compressor for any visible damage or obstructions.
  2. 2Check the AC clutch for proper engagement and any signs of wear or damage.
  3. 3Listen for noise location to determine if it originates from the dashboard or engine compartment.
  4. 4Scan for any error codes using an OBD-II scanner to identify relevant issues.
  5. 5Examine the cabin air filter for blockages that could impact airflow.
  6. 6Check for loose or damaged wiring and connections related to the AC system.

Solution

Solution

1. Preparation

  • Gather all necessary tools and parts.
  • Disconnect the vehicle’s battery to ensure safety while working on electrical components.

2. Inspect AC Compressor

  • Remove the engine cover if applicable.
  • Locate the AC compressor and visually inspect it for any signs of damage.
  • Check for debris or foreign objects caught in the compressor area.
  • If the compressor is damaged, proceed to replace it.

3. Check AC Clutch

  • With the battery still disconnected, remove any obstructions to access the AC clutch.
  • Use a multimeter to test the clutch coil for continuity.
  • If faulty, replace the AC clutch assembly.

4. Examine Wiring and Connections

  • Inspect all electrical connections related to the AC system for corrosion or looseness.
  • Repair or replace any damaged wires or connectors.
  • Reconnect the battery after ensuring all connections are secure.

5. Replace Cabin Air Filter

  • Locate the cabin air filter housing inside the vehicle.
  • Remove the old cabin air filter and inspect for dirt or blockages.
  • Install a new cabin air filter if necessary.

6. Final Assembly

  • Reassemble any components removed during inspection.
  • Ensure all tools are cleared from the engine bay before closing the hood.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Screwdrivers

Parts Required

  • AC compressor (if damaged)
  • AC clutch assembly (if faulty)
  • Cabin air filter (if clogged)

Additional Information

Component

HVAC

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

4 items

Parts

3 items

Related Faults

Discover similar issues

  1. my Ford Explorer makes a grinding noise when I turn what's wrong

    Learn how to diagnose and fix grinding noise when turning in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Steering
    Symptoms
    • •Grinding noise heard during turns
    • •Increased steering effort or resistance
    • +{count} more
  2. my Ford Explorer makes a strange burning smell when I turn on the AC, what could it be?

    Learn how to diagnose and fix a burning smell when activating AC in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructio...

    Component:HVAC
    Symptoms
    • •Burning smell from the vents
    • •AC not cooling effectively
    • +{count} more
  3. my Ford Explorer makes a rattling noise over bumps what could it be

    Learn how to diagnose and fix rattling noise in Ford Explorer's suspension. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Suspension
    Symptoms
    • •Rattling noise from the suspension when driving over bumps
    • •Possible clunking sound during acceleration or braking
    • +{count} more
  4. why is my Ford Explorer making a grinding noise when turning?

    Learn how to diagnose and fix grinding noise when turning in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Steering
    Symptoms
    • •Grinding noise only when turning the steering wheel
    • •Difficulty in steering or a feeling of resistance
    • +{count} more
  5. why is my Ford Explorer making a grinding noise when braking

    Learn how to diagnose and fix grinding noise when braking in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Brakes
    Symptoms
    • •Grinding noise when applying brakes
    • •Pulsation felt through the brake pedal
    • +{count} more
  6. my Ford Explorer makes a loud clunk when shifting gears what could it be

    Learn how to diagnose and fix loud clunking noise during gear shifts in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instru...

    Component:Transmission
    Symptoms
    • •Loud clunking noise during gear shifts
    • •Jerky or harsh shifting sensation
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation