why does my Ford Explorer Fifth Generation (2011-2019) smell like burning rubber

Ford Explorer Fifth Generation (2011-2019)

Error Codes

2-4 hours

Time

medium

Difficulty

high

Severity

3 min read

521 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix the burning rubber smell in Ford Explorer (2011-2019). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Affected Component

Electrical

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Disconnect the battery before working on electrical systems
•Allow the engine to cool before opening the hood

Symptoms

•Burning rubber smell inside or outside the vehicle
•Increased engine temperature
•Smoke or visible signs of burning near tires or engine compartment
•Unusual noises (squealing or grinding) when driving
•Poor acceleration or power loss
•Warning lights illuminated on the dashboard (e.g., check engine light)

Diagnostic Steps

1
Inspect the engine bay for signs of melted or damaged rubber components (hoses, belts)
2
Check the condition of the serpentine belt for cracks or fraying
3
Lift the vehicle and visually inspect the tires for excessive wear or damage
4
Scan the vehicle's computer for any error codes using an OBD-II scanner
5
Inspect the brakes for signs of overheating or stuck calipers
6
Check for any oil or fluid leaks that may be contacting hot engine components

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Jack and jack stands
•OBD-II scanner
•Flashlight
•Gloves
•Socket wrench
•Torque wrench

Parts Required

•Serpentine belt
•Replacement hoses (if damaged)
•Brake pads and/or calipers (if necessary)

Related Faults

Share this solution

Comments

No comments yet

Be the first to share your thoughts

Back to Generation

Symptoms

•Burning rubber smell inside or outside the vehicle

•Increased engine temperature

•Smoke or visible signs of burning near tires or engine compartment

•Unusual noises (squealing or grinding) when driving

•Poor acceleration or power loss

•Warning lights illuminated on the dashboard (e.g., check engine light)

Diagnostic Steps

1
Inspect the engine bay for signs of melted or damaged rubber components (hoses, belts)
2
Check the condition of the serpentine belt for cracks or fraying
3
Lift the vehicle and visually inspect the tires for excessive wear or damage
4
Scan the vehicle's computer for any error codes using an OBD-II scanner
5
Inspect the brakes for signs of overheating or stuck calipers
6
Check for any oil or fluid leaks that may be contacting hot engine components

Solution

1. Preparation

Tools Required: Jack and jack stands, OBD-II scanner, flashlight, gloves.
Ensure the vehicle is parked on a level surface and the engine is cool.
Disconnect the battery to prevent electrical issues.

2. Inspect and Replace Serpentine Belt

Remove the Engine Cover (if applicable):
- Unscrew any fasteners securing the cover and remove it.
Check the Serpentine Belt:
- Inspect for cracks, frays, or signs of wear.
Remove the Serpentine Belt:
- Use a socket wrench to relieve tension on the tensioner pulley and slide the belt off.
Install New Serpentine Belt:
- Route the new belt according to the belt routing diagram (usually found in the engine bay) and ensure it is seated properly on all pulleys.

3. Inspect and Replace Damaged Rubber Components

Inspect Hoses and Grommets:
- Look for any signs of melting or wear.
Replace Any Damaged Parts:
- Use appropriate replacement hoses and grommets, ensuring they match OEM specifications.

4. Brake System Inspection and Repair

Inspect Brake Components:
- Check for signs of overheating, such as discoloration of brake pads or rotors.
Replace Stuck Components:
- If calipers are stuck, replace them and ensure proper operation of the brake system.