why does my Ford Explorer Fifth Generation (2011-2019) smell like burning rubber

Ford Explorer Fifth Generation (2011-2019)

Error Codes

2-4 hours

Time

medium

Difficulty

medium

Severity

3 min read

588 words

Problem Statement

Learn how to diagnose and fix the burning rubber smell in your Ford Explorer (2011-2019). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Affected Component

Engine

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Disconnect the battery before working on electrical systems.
•Allow the engine to cool before inspecting components to avoid burns.

Symptoms

•Burning rubber smell noticeable inside or outside the vehicle
•Possible smoke from the engine or undercarriage
•Overheating engine temperature gauge
•Unusual noises from the drivetrain (e.g., grinding or squealing)
•Decreased performance or power loss
•Warning lights illuminated on the dashboard (e.g., check engine light)

Diagnostic Steps

1
Inspect the engine bay for any visible signs of worn or damaged belts.
2
Check the condition of tires for signs of excessive wear or rubbing against the wheel wells.
3
Scan for diagnostic trouble codes (DTCs) using an OBD-II scanner.
4
Inspect the transmission fluid level and condition.
5
Examine the brake system for signs of dragging brakes or worn components.
6
Look for any foreign objects that may be in contact with moving parts under the vehicle.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•OBD-II scanner
•Socket set
•Belt tensioner tool
•Jack
•Jack stands
•Lug wrench
•Brake tool kit
•Tire pressure gauge
•Funnel
•Fluid containers

Parts Required

•Serpentine belt or timing belt (if worn)
•Brake pads and rotors (if worn)
•Tires (if damaged)

Related Faults

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Symptoms

•Burning rubber smell noticeable inside or outside the vehicle

•Possible smoke from the engine or undercarriage

•Overheating engine temperature gauge

•Unusual noises from the drivetrain (e.g., grinding or squealing)

•Decreased performance or power loss

•Warning lights illuminated on the dashboard (e.g., check engine light)

Diagnostic Steps

1
Inspect the engine bay for any visible signs of worn or damaged belts.
2
Check the condition of tires for signs of excessive wear or rubbing against the wheel wells.
3
Scan for diagnostic trouble codes (DTCs) using an OBD-II scanner.
4
Inspect the transmission fluid level and condition.
5
Examine the brake system for signs of dragging brakes or worn components.
6
Look for any foreign objects that may be in contact with moving parts under the vehicle.

Solution

1. Preparation

Gather necessary tools and parts.
Ensure the vehicle is parked on a level surface and the engine is cool.
Disconnect the battery for safety.

2. Inspect and Replace Worn Belts

Tools Required: Socket set, belt tensioner tool
Remove the engine cover (if applicable) to access the belts.
Inspect the serpentine and timing belts for cracks, fraying, or excessive wear.
If any belts are damaged, use the belt tensioner tool to relieve tension and remove the belt.
Replace with a new belt, ensuring correct routing and tension as per manufacturer's specifications.

3. Check and Replace Brake Components (if necessary)

Tools Required: Jack, jack stands, lug wrench, brake tool kit
Safely lift the vehicle and remove the wheels.
Inspect brake pads and rotors for wear; replace if pads are less than 3mm thick.
Check for dragging calipers; if necessary, replace caliper assembly.
Reassemble the brakes and wheels, ensuring all components are secure.

4. Inspect and Replace Worn or Damaged Tires

Tools Required: Tire pressure gauge, tire iron
Inspect tires for uneven wear patterns or damage.
Check tire pressure and inflate to the recommended PSI if low.
Replace any tires that are excessively worn or damaged.

5. Verify Fluid Levels

Tools Required: Funnel, fluid containers
Check the transmission fluid level; if low, add the appropriate type of fluid as specified in the owner's manual.
Inspect engine oil and coolant levels; top off if necessary.