FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/what does it mean when my Ford Explorer has a P0420 code?

what does it mean when my Ford Explorer has a P0420 code?

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
501 words

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issues in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before handling components to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Reduced fuel efficiency
  • •Poor acceleration or loss of power
  • •Unusual exhaust smells (e.g., sulfur or rotten egg odor)
  • •Failed emissions test
  • •Engine misfire or rough idle

Diagnostic Steps

  1. 1Scan the vehicle's onboard diagnostics using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the catalytic converter for physical damage or signs of overheating.
  3. 3Check for exhaust leaks before the catalytic converter.
  4. 4Inspect the oxygen sensors: test their voltage and response times.
  5. 5Verify the condition of the engine's air and fuel systems, ensuring proper operation.
  6. 6Review the vehicle’s maintenance history for any recent repairs or modifications that could affect emissions.

Solution

Solution

1. Preparation

  • Gather tools and parts required for the repair.
  • Disconnect the battery to ensure safety during repairs.

2. Inspect and Replace Oxygen Sensors

  1. Locate the upstream (pre-catalytic converter) and downstream (post-catalytic converter) oxygen sensors.
  2. Disconnect the wiring harness from each oxygen sensor.
  3. Use an O2 sensor socket to remove the sensors from the exhaust system.
  4. Install new oxygen sensors, ensuring they are torqued to manufacturer specifications (typically 30-40 ft-lbs).
  5. Reconnect the wiring harness to each sensor.

3. Inspect and Replace the Catalytic Converter (if necessary)

  1. If the catalytic converter is damaged or inefficient, remove it from the exhaust system.
    • Loosen and remove bolts or clamps securing the catalytic converter.
    • Carefully detach the converter from the exhaust pipes.
  2. Install the new catalytic converter, ensuring proper alignment.
  3. Torque all bolts and clamps to the manufacturer's specifications (usually 25-35 ft-lbs).
  4. Reconnect any heat shields if applicable.

4. Clear Diagnostic Codes

  1. Reconnect the battery if it was disconnected.
  2. Use the OBD-II scanner to clear the P0420 code from the system.
  3. Start the engine and let it idle, monitoring for any error codes.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Oxygen sensor socket
  • Socket set
  • Torque wrench
  • Safety gloves
  • Safety goggles

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if needed)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

3 items

Related Faults

Discover similar issues

  1. why is my Ford Explorer making a grinding noise when I brake

    Learn how to diagnose and fix grinding noise when braking in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Brakes
    Symptoms
    • •Grinding noise when applying brakes
    • •Vibration in the brake pedal
    • +{count} more
  2. my Ford Explorer makes a hissing noise when I accelerate what's causing it

    Learn how to diagnose and fix a hissing noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructi...

    Component:Engine
    Symptoms
    • •Hissing noise noticeable during acceleration
    • •Decreased engine performance or power
    • +{count} more
  3. my Ford Explorer makes a rattling noise when I drive, what could it be?

    Learn how to diagnose and fix rattling noise in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Suspension
    Symptoms
    • •Rattling noise that increases with speed
    • •Noise occurs over bumps or uneven surfaces
    • +{count} more
  4. my Ford Explorer makes a loud clunk when shifting gears what could it be

    Learn how to diagnose and fix loud clunking noise during gear shifts in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instru...

    Component:Transmission
    Symptoms
    • •Loud clunking noise during gear shifts
    • •Jerky or harsh shifting sensation
    • +{count} more
  5. my Ford Explorer makes a popping noise when turning what's causing it

    Learn how to diagnose and fix popping noise when turning in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Suspension
    Symptoms
    • •Popping or clicking noise when turning the steering wheel
    • •Noise occurs during sharp or gradual turns
    • +{count} more
  6. what does it mean when my Ford Explorer ABS light comes on

    Learn how to diagnose and fix the ABS light issue on your Ford Explorer. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

    Component:Brakes
    Symptoms
    • •ABS warning light illuminated on the dashboard
    • •Reduced braking performance or longer stopping distances
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation