FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/what does error code P0420 mean for my Ford Explorer Fifth Generation (2011-2019)?

what does error code P0420 mean for my Ford Explorer Fifth Generation (2011-2019)?

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
519 words

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter issue in Ford Explorer (2011-2019). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool down before handling components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Poor engine performance or acceleration
  • •Failed emissions test
  • •Unusual exhaust odor (sulfur or rotten egg smell)

Diagnostic Steps

  1. 1Scan the vehicle’s onboard diagnostics using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the exhaust system for any visible leaks or damage, particularly around the catalytic converter.
  3. 3Check the oxygen sensors (upstream and downstream) for proper operation and any signs of damage.
  4. 4Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter.
  5. 5Test the catalytic converter for restrictions or damage using a back pressure test.
  6. 6Verify fuel trim readings to identify possible fueling issues affecting the catalytic converter.

Solution

Solution

1. Preparation

  • Gather necessary tools and materials.
  • Disconnect the vehicle's battery to ensure safety while working on electrical components.

2. Inspect and Replace Oxygen Sensors

  1. Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
  2. Use a socket wrench to remove the oxygen sensors carefully.
  3. Inspect the sensors for any signs of damage or contamination.
  4. If faulty, install new oxygen sensors by reversing the removal process, ensuring they are torqued to manufacturer specifications (usually around 30 lb-ft).
  5. Reconnect the vehicle's battery.

3. Inspect and Replace Catalytic Converter (if necessary)

  1. If the catalytic converter is identified as the issue, raise the vehicle securely on jack stands.
  2. Remove the exhaust pipes connected to the catalytic converter using a socket set.
  3. Detach any brackets or hangers holding the catalytic converter in place.
  4. Remove the catalytic converter and inspect for internal damage or clogging.
  5. Install a new catalytic converter, ensuring all gaskets are replaced, and torque all bolts to the specified values (typically around 25-30 lb-ft).
  6. Reconnect exhaust pipes and ensure everything is securely fastened.

4. Clear Error Codes

  1. Use the OBD-II scanner to clear the P0420 error code from the vehicle's computer.
  2. Perform a short test drive to verify that the check engine light does not reappear.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Torque wrench
  • Multimeter
  • Jack stands

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if needed)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

5 items

Parts

4 items

Related Faults

Discover similar issues

  1. my Ford Explorer makes a popping noise when going over bumps what could it be

    Learn how to diagnose and fix popping noise over bumps in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Suspension
    Symptoms
    • •Popping or clunking noise from the suspension area
    • •Noise occurs primarily over bumps or uneven surfaces
    • +{count} more
  2. my Ford Explorer ABS light is on what does it mean

    Learn how to diagnose and fix the ABS light issue in your Ford Explorer. Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

    Component:Brakes
    Symptoms
    • •ABS warning light on the dashboard
    • •Reduced braking performance
    • +{count} more
  3. my Ford Explorer makes a loud popping noise when I turn what's wrong

    Learn how to diagnose and fix loud popping noise when turning in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Suspension
    Symptoms
    • •Loud popping noise when turning
    • •Clunking sound over bumps
    • +{count} more
  4. my Ford Explorer makes a popping noise when turning what's causing it

    Learn how to diagnose and fix popping noise when turning in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Suspension
    Symptoms
    • •Popping or clicking noise when turning the steering wheel
    • •Noise occurs during sharp or gradual turns
    • +{count} more
  5. my Ford Explorer ABS light is on and the traction control is disabled what should I do

    Learn how to diagnose and fix ABS light and traction control issues in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instruc...

    Component:Brakes
    Symptoms
    • •ABS warning light illuminated on the dashboard
    • •Traction control system disabled
    • +{count} more
  6. my Ford Explorer makes a grinding noise when turning what's wrong

    Learn how to diagnose and fix grinding noise when turning in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Steering
    Symptoms
    • •Grinding noise during turns
    • •Difficulty steering
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation