FAULTBASE
Error CodesASKCars
© 2026 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
how to fix the fuel gauge on Ford Explorer Fifth Generation (2011-2019) - Ford Explorer
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix the fuel gauge on Ford Explorer Fifth Generation (2011-2019)

how to fix the fuel gauge on Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Error Codes
2-4 hours
Time
medium
Difficulty
medium
Severity
Navigation
ProblemSymptomsDiagnosisSolution
ProblemSymptomsDiagnosisSolution
4 min read
632 words

Problem Statement

Learn how to diagnose and fix fuel gauge issues in Ford Explorer (2011-2019). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Affected Component
Fuel System
Estimated Time
2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

  • •Disconnect the battery before working on electrical systems.
  • •Allow the fuel system to depressurize before removing any components.

Symptoms

  • •Fuel gauge reads empty despite having fuel in the tank
  • •Fuel gauge fluctuates or bounces erratically
  • •Check engine light illuminated
  • •Inaccurate fuel range displayed on the dashboard
  • •Fuel gauge stuck at full or empty

Diagnostic Steps

  1. 1
  2. 2
  3. 3
  4. 4
  5. 5

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •OBD-II scanner
  • •Multimeter
  • •Socket set
  • •Torque wrench
  • •Screwdriver set
  • •Safety goggles
  • •Gloves

Parts Required

  • •Fuel level sensor (if replacement is necessary)
  • •Fuel pump assembly gasket (if disturbed)

Additional Information

Affected Component
Fuel System
Estimated Time
2-4 hours
Difficulty
medium
Severity
medium
Tools Required
7 items
Parts Required
2 items

Related Faults

Loading...

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation
Solution
1. Preparation
  • Tools Required:
    • OBD-II scanner
    • Multimeter
    • Socket set
    • Torque wrench
    • Screwdriver set
    • Safety goggles and gloves
  • Safety Warnings:
    • Disconnect the battery before working on electrical systems.
    • Allow the fuel system to depressurize before removing any components.
2. Remove Fuel Tank
  1. Lift Vehicle: Securely raise the vehicle using jack stands.
  2. Remove Fuel Tank Shield: If equipped, remove the fuel tank shield using a socket set.
  3. Disconnect Fuel Lines: Carefully disconnect the fuel lines using appropriate tools to avoid damage.
  4. Disconnect Electrical Connectors: Unplug the fuel pump and fuel level sensor connectors.
  5. Unbolt Fuel Tank: Remove the bolts securing the fuel tank to the chassis using a socket set. Support the tank while removing the last bolts.
  6. Lower Fuel Tank: Carefully lower the fuel tank to the ground.
3. Inspect and Replace Fuel Level Sensor
  1. Access Fuel Level Sensor: Remove the fuel pump assembly from the tank.
  2. Inspect Sensor: Check for any physical damage or corrosion on the sensor.
  3. Test Resistance: Use a multimeter to test the resistance of the fuel level sensor. Replace if it is outside of specifications.
  4. Replace Sensor: If needed, replace the fuel level sensor with a new one, ensuring proper alignment.
4. Reassemble Fuel Tank
  1. Reinstall Fuel Pump Assembly: Reattach the fuel pump assembly to the tank, ensuring the seal is properly seated.
  2. Reposition Fuel Tank: Lift the fuel tank back into place and secure it with bolts. Torque bolts to the manufacturer’s specifications.
  3. Reconnect Electrical Connectors: Plug the fuel pump and fuel level sensor connectors back in.
  4. Reconnect Fuel Lines: Ensure all fuel lines are securely connected and leak-free.
5. Finalize and Test
  1. Reinstall Fuel Tank Shield: If applicable, reattach the fuel tank shield.
  2. Reconnect Battery: Reconnect the vehicle battery.
  3. Start Engine: Turn on the ignition to prime the fuel system and check for leaks.
  4. Test Fuel Gauge Functionality: Start the vehicle and verify that the fuel gauge operates correctly.