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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code on Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code on Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
539 words

Problem Statement

Learn how to diagnose and fix P0420 catalyst efficiency issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before inspecting exhaust components to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Failed emissions test
  • •Engine misfires or rough running
  • •Unusual exhaust odor (sulfur smell)

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any other related codes.
  2. 2Inspect the exhaust system for any visible leaks or damage that could affect catalyst performance.
  3. 3Examine oxygen sensors (upstream and downstream) for proper function and signs of wear or damage.
  4. 4Check for any exhaust blockages by inspecting the catalytic converter.
  5. 5Verify the fuel trim readings using a scan tool to determine if the engine is running rich or lean.
  6. 6Test the voltage output of the downstream oxygen sensor to see if it fluctuates appropriately.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Ensure the vehicle is parked on a level surface with the engine off and cool.

2. Inspect and Replace Oxygen Sensors

  1. Remove the negative battery cable to avoid any electrical shorts.
  2. Use an OBD-II scanner to clear the P0420 code.
  3. Locate the upstream (pre-catalytic converter) and downstream (post-catalytic converter) oxygen sensors.
  4. Use a socket wrench to remove the upstream oxygen sensor. Note the installation orientation for reassembly.
  5. Install the new upstream oxygen sensor, tightening it to manufacturer specifications (typically around 30 lb-ft).
  6. Repeat the process for the downstream oxygen sensor if needed.

3. Examine and Replace the Catalytic Converter

  1. Inspect the catalytic converter for any signs of damage or blockage.
  2. If replacement is necessary, use a socket set to remove the exhaust pipes connected to the catalytic converter.
  3. Install the new catalytic converter, ensuring proper alignment and sealing.
  4. Torque the fastening bolts according to manufacturer specifications (usually around 30 lb-ft).
  5. Reconnect the exhaust system and any heat shields removed during the process.

4. Final Checks

  1. Reconnect the negative battery cable.
  2. Start the engine and let it idle for a few minutes.
  3. Use the OBD-II scanner to verify that the P0420 code does not reappear.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Torque wrench
  • Wrench for oxygen sensors

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor (if needed)
  • Catalytic converter (if needed)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

4 items

Parts

3 items

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