FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code on Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code on Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
567 words

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Allow the exhaust system to cool before working on it to avoid burns.
  • ⚠Always wear safety goggles and gloves when working under the vehicle.

Symptoms

  • •Check engine light illuminated
  • •Reduced engine performance
  • •Decreased fuel efficiency
  • •Emissions test failure
  • •Unusual exhaust odors (rotten egg smell)
  • •Rough engine idle during operation

Diagnostic Steps

  1. 1Scan the vehicle’s onboard diagnostics using an OBD-II scanner to confirm the P0420 code.
  2. 2Inspect the exhaust system for any visible leaks or damage, including the catalytic converter and exhaust pipes.
  3. 3Check the upstream and downstream oxygen sensors for proper operation using a multimeter or scan tool.
  4. 4Review the fuel trim readings to ensure the engine is not running too rich or too lean.
  5. 5Inspect the catalytic converter for physical damage or obstruction, such as a clogged substrate.
  6. 6Clear the codes and take the vehicle for a test drive to see if the code reappears after a few cycles.

Solution

Solution

1. Preparation

  • Tools Required: OBD-II scanner, multimeter, socket set, jack and jack stands, safety glasses, gloves.
  • Ensure the vehicle is in a safe and well-ventilated area.
  • Disconnect the battery negative terminal to prevent electrical shorts.

2. Inspect and Replace Oxygen Sensors

  • Sub-steps:
    1. Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
    2. Disconnect the electrical connectors from both sensors.
    3. Remove the sensors using an O2 sensor socket or appropriate wrench.
    4. Install new oxygen sensors, applying anti-seize compound on the threads.
    5. Reconnect the electrical connectors.

3. Inspect and Replace Catalytic Converter (if necessary)

  • Sub-steps:
    1. Raise the vehicle using a jack and secure it with jack stands.
    2. Locate the catalytic converter in the exhaust system.
    3. Remove any heat shields or mounting brackets obstructing access.
    4. Unbolt and remove the old catalytic converter from the exhaust pipes.
    5. Install the new catalytic converter, ensuring proper alignment.
    6. Torque the bolts to manufacturer specifications (typically around 30-40 ft-lbs).
    7. Reinstall any heat shields or brackets removed earlier.

4. Reconnect Battery and Clear Codes

  • Reconnect the battery negative terminal.
  • Use the OBD-II scanner to clear any stored codes from the ECM.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Jack and jack stands
  • Safety glasses
  • Gloves
  • O2 sensor socket
  • Torque wrench

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter (if needed)
  • Anti-seize compound

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

8 items

Parts

4 items

Related Faults

Discover similar issues

  1. my Ford Explorer makes a knocking noise when accelerating what's wrong

    Learn how to diagnose and fix knocking noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructio...

    Component:Engine
    Symptoms
    • •Knocking or pinging noise during acceleration
    • •Possible loss of power or acceleration hesitation
    • +{count} more
  2. my Ford Explorer makes a whining noise when I turn the steering wheel, what's wrong?

    Learn how to diagnose and fix whining noise when turning the steering wheel in Ford Explorer. Step-by-step guide with diagnostic procedures and repair...

    Component:Steering
    Symptoms
    • •Whining noise when steering is turned
    • •Difficulty in steering or increased effort required
    • +{count} more
  3. my Ford Explorer makes a whining noise when driving what could it be

    Learn how to diagnose and fix whining noise in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Steering
    Symptoms
    • •Whining noise that increases with vehicle speed
    • •Noise may vary with acceleration and deceleration
    • +{count} more
  4. my Ford Explorer makes a rattling noise over bumps what could it be

    Learn how to diagnose and fix rattling noise in Ford Explorer's suspension. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Suspension
    Symptoms
    • •Rattling noise from the suspension when driving over bumps
    • •Possible clunking sound during acceleration or braking
    • +{count} more
  5. my Ford Explorer makes a popping noise when turning what could be wrong

    Learn how to diagnose and fix popping noise when turning in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Suspension
    Symptoms
    • •Popping noise when turning
    • •Possible clunking sound upon acceleration or deceleration
    • +{count} more
  6. my Ford Explorer makes a loud noise when I hit the gas what could it be

    Learn how to diagnose and fix loud noise when accelerating in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Exhaust System
    Symptoms
    • •Loud noise when accelerating
    • •Possible vibration felt through the floor or steering wheel
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation