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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code on Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code on Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
562 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issues in Ford Explorer (2011-2019). Step-by-step guide with tools and parts required.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before handling components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine performance
  • •Failed emissions test
  • •Unusual exhaust odor (sulfur smell)

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code and check for any related codes.
  2. 2Inspect the exhaust system for any visible leaks before and after the catalytic converter.
  3. 3Check the oxygen sensors using a multimeter to ensure they are functioning properly.
  4. 4Measure the temperature difference between the front and rear catalytic converter using a temperature gauge to assess converter efficiency.
  5. 5Inspect the catalytic converter for physical damage or clogging.
  6. 6Review the vehicle’s maintenance history for fuel quality and service intervals.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the battery to ensure safety while working on the vehicle.

2. Inspect and Replace Oxygen Sensors (if faulty)

  • Tools Required: O2 sensor socket, ratchet, torque wrench
  • Sub-steps:
    1. Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
    2. Unplug the electrical connectors from the sensors.
    3. Using the O2 sensor socket, remove both sensors from the exhaust system.
    4. Install new sensors by threading them into place and tightening them to the manufacturer’s specified torque (usually around 30 ft-lbs).
    5. Reconnect the electrical connectors.

3. Inspect and Replace Catalytic Converter (if necessary)

  • Tools Required: Socket set, jack and jack stands, exhaust pipe cutter (if needed)
  • Sub-steps:
    1. Raise the vehicle securely using jack stands.
    2. Locate the catalytic converter and inspect for any damages or clogging.
    3. If replacement is necessary, unbolt the catalytic converter from the exhaust system.
    4. If the converter is welded in place, use an exhaust pipe cutter to remove it.
    5. Install the new catalytic converter by reversing the removal steps, ensuring all bolts are tightened to specified torque.
    6. Lower the vehicle safely.

4. Clear Error Codes

  • Tools Required: OBD-II scanner
  • Sub-steps:
    1. Reconnect the battery.
    2. Use the OBD-II scanner to clear the P0420 code from the system.
    3. Start the engine and allow it to reach operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • O2 sensor socket
  • Ratchet
  • Torque wrench
  • Socket set
  • Jack and jack stands
  • Exhaust pipe cutter

Parts Required

  • Oxygen sensors (upstream and downstream)
  • Catalytic converter (if replacement is necessary)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

8 items

Parts

2 items

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