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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code in my Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code in my Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
3 min read
535 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before handling any components.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Poor engine performance or rough idling
  • •Failed emissions test
  • •Unpleasant exhaust odor

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any additional codes.
  2. 2Inspect the exhaust system for visible leaks or damage, especially around the catalytic converter.
  3. 3Measure the voltage output of the upstream and downstream oxygen sensors with a multimeter while the engine is running.
  4. 4Check the condition and connections of the oxygen sensors for corrosion or damage.
  5. 5Perform a visual inspection of the catalytic converter for physical damage or excessive carbon buildup.
  6. 6Verify that the engine is running at the correct operating temperature and that there are no underlying engine performance issues.

Solution

Solution

1. Preparation

  • Gather necessary tools and parts.
  • Disconnect the negative battery terminal to prevent electrical shorts.

2. Inspect and Replace Oxygen Sensors

  • Tools Required: O2 sensor socket, ratchet, torque wrench.
  • Remove the upstream oxygen sensor using an O2 sensor socket.
  • Inspect the sensor for damage and replace it if necessary.
  • Install the new oxygen sensor, torque it to manufacturer specifications (typically 30 lb-ft).
  • Repeat the process for the downstream oxygen sensor.

3. Replace the Catalytic Converter

  • Tools Required: Socket set, exhaust pipe cutter, gasket scraper, new exhaust gaskets.
  • Raise the vehicle using a jack and secure it with jack stands.
  • Disconnect the exhaust pipes from the catalytic converter using a socket set.
  • Cut the old catalytic converter out if necessary, using an exhaust pipe cutter.
  • Clean the exhaust flanges with a gasket scraper to ensure a good seal.
  • Install the new catalytic converter with new gaskets, securing it tightly with the appropriate bolts.

4. Reconnect Battery and Clear Codes

  • Reconnect the negative battery terminal.
  • Use the OBD-II scanner to clear the P0420 trouble code.
  • Start the engine and allow it to reach operating temperature.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • O2 sensor socket
  • Ratchet
  • Torque wrench
  • Socket set
  • Exhaust pipe cutter
  • Gasket scraper

Parts Required

  • Upstream oxygen sensor
  • Downstream oxygen sensor
  • Catalytic converter
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

8 items

Parts

4 items

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