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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code in Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code in Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: mediumDifficulty: mediumError Code: P04202-4 hours
3 min read
534 words

Problem Statement

Learn how to diagnose and fix P0420 exhaust system issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect battery before working on electrical systems.
  • ⚠Allow the exhaust system to cool before inspecting or working on it to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine idle
  • •Failed emissions test
  • •Unusual exhaust odor (rotten egg smell)

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm P0420 and check for any additional related codes.
  2. 2Inspect the exhaust system for leaks, especially before and after the catalytic converter.
  3. 3Use a multimeter to test the upstream and downstream oxygen sensors for proper voltage and response.
  4. 4Check the catalytic converter for physical damage or blockage.
  5. 5Verify the fuel trims using a scan tool to ensure the engine is operating within acceptable ranges.
  6. 6Inspect wiring and connectors related to the oxygen sensors for damage or corrosion.

Solution

Solution

1. Preparation

  • Gather tools and parts required.
  • Disconnect the battery to ensure safety while working on electrical components.

2. Inspect and Repair Exhaust Leaks

  • Sub-steps:
    1. Visually inspect the exhaust system from the engine to the tailpipe.
    2. Use a smoke machine or spray water around joints and seams to detect leaks.
    3. If leaks are found, repair or replace damaged sections of the exhaust system.
  • Tools Required: Socket set, exhaust sealant or replacement pipes as needed.

3. Test and Replace Oxygen Sensors

  • Sub-steps:
    1. Locate the upstream and downstream oxygen sensors (usually found in the exhaust manifold and after the catalytic converter).
    2. Disconnect the electrical connectors from the sensors.
    3. Use a wrench to remove the sensors and install new ones.
    4. Connect the electrical connectors securely.
  • Tools Required: Oxygen sensor socket, ratchet, and wrench.

4. Inspect and Replace Catalytic Converter (if necessary)

  • Sub-steps:
    1. Remove the exhaust pipe connected to the catalytic converter using appropriate tools.
    2. Inspect the catalytic converter for any signs of damage or clogging.
    3. If defective, replace it with a new catalytic converter, ensuring proper alignment and fit.
    4. Reinstall the exhaust pipe and ensure all bolts are torqued to manufacturer specifications.
  • Tools Required: Socket set, torque wrench, and exhaust gaskets.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Oxygen sensor socket
  • Torque wrench
  • Exhaust sealant

Parts Required

  • Oxygen sensors (upstream and downstream)
  • Catalytic converter (if replacement is necessary)
  • Exhaust gaskets

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

medium

Tools

6 items

Parts

3 items

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