FAULTBASE
NEWSASKCars
© 2025 FAULTBASE
All rights reserved.
v2.0.0 • Production
ContactPrivacyImpressum
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code in Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code in Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: highDifficulty: mediumError Code: P04202-4 hours
4 min read
624 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Ford Explorer 2011-2019. Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
2-4 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical systems.
  • ⚠Allow the engine to cool before starting work on the exhaust system to avoid burns.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel economy
  • •Rough engine idle
  • •Engine stalling or hesitation during acceleration
  • •Increased exhaust emissions
  • •Unusual smells from the exhaust

Diagnostic Steps

  1. 1Scan for error codes using an OBD-II scanner to confirm the P0420 code and check for any additional codes.
  2. 2Inspect the exhaust system for visible leaks or damage, particularly around the catalytic converter and exhaust manifold.
  3. 3Measure the voltage output of the upstream and downstream oxygen sensors using a multimeter to ensure they are functioning properly.
  4. 4Perform a visual inspection of the catalytic converter for signs of physical damage or excessive carbon buildup.
  5. 5Check the vehicle's fuel trim values using a scan tool to identify any underlying fuel system issues that may affect catalytic converter performance.

Solution

Solution

1. Preparation

  • Tools Required: OBD-II scanner, socket set, multimeter, jack and jack stands, safety goggles, gloves.
  • Disconnect the battery before starting any work on the vehicle to ensure safety.

2. Inspect and Replace Oxygen Sensors (if necessary)

  1. Locate the upstream and downstream oxygen sensors (typically found before and after the catalytic converter).
  2. Using a socket wrench, remove the oxygen sensors from the exhaust system.
  3. Inspect the sensors for any signs of damage or contamination.
  4. If damaged, replace the sensors with OEM or high-quality aftermarket parts.
  5. Reinstall the new oxygen sensors, ensuring they are properly torqued to the manufacturer's specifications (usually around 30 lb-ft).

3. Inspect and Replace the Catalytic Converter (if necessary)

  1. Raise the vehicle using a jack and secure it with jack stands.
  2. Locate the catalytic converter and inspect it for physical damage or excessive carbon deposits.
  3. If replacement is needed, remove the mounting bolts securing the catalytic converter to the exhaust system using a socket set.
  4. Carefully remove the old catalytic converter from the exhaust system.
  5. Install the new catalytic converter, ensuring proper alignment and securing it with the bolts. Torque the bolts to manufacturer specifications.

4. Clear Error Codes

  1. Reconnect the battery.
  2. Use the OBD-II scanner to clear the P0420 code from the vehicle's computer.

5. Test Drive the Vehicle

  1. Start the engine and let it idle for a few minutes.
  2. Take the vehicle for a test drive to ensure that the engine operates smoothly and the check engine light does not reappear.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Socket set
  • Multimeter
  • Jack and jack stands
  • Safety goggles
  • Gloves

Parts Required

  • Upstream oxygen sensor (if needed)
  • Downstream oxygen sensor (if needed)
  • Catalytic converter (if needed)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

2-4 hours

Difficulty

medium

Severity

high

Tools

6 items

Parts

3 items

Related Faults

Discover similar issues

  1. my Ford Explorer makes a popping noise when I accelerate, what's wrong?

    Learn how to diagnose and fix popping noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instruction...

    Component:Suspension
    Symptoms
    • •Popping or clunking noise when pressing the accelerator
    • •Vibration felt through the floor or steering wheel during acceleration
    • +{count} more
  2. why is my Ford Explorer making a grinding noise when braking

    Learn how to diagnose and fix grinding noise when braking in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Brakes
    Symptoms
    • •Grinding noise when applying brakes
    • •Reduced braking effectiveness
    • +{count} more
  3. my Ford Explorer makes a knocking noise when I accelerate, what could it be

    Learn how to diagnose and fix knocking noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructio...

    Component:Engine
    Symptoms
    • •Knocking noise audible during acceleration
    • •Possible loss of power or sluggish performance
    • +{count} more
  4. what should I do if my Ford Explorer makes a grinding noise when turning

    Learn how to diagnose and fix grinding noise when turning in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Steering
    Symptoms
    • •Grinding noise when turning the steering wheel
    • •Clunking or popping sounds during turns
    • +{count} more
  5. my Ford Explorer makes a loud popping noise when I turn what's wrong

    Learn how to diagnose and fix loud popping noise when turning in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructions.

    Component:Suspension
    Symptoms
    • •Loud popping noise when turning
    • •Clunking sound over bumps
    • +{count} more
  6. my Ford Explorer makes a knocking noise when accelerating what could be wrong

    Learn how to diagnose and fix knocking noise during acceleration in Ford Explorer. Step-by-step guide with diagnostic procedures and repair instructio...

    Component:Engine
    Symptoms
    • •Knocking noise audible during acceleration
    • •Possible vibration felt through the vehicle
    • +{count} more

Share this solution

Comments

Sign in to share your thoughts

Sign In

No comments yet

Be the first to share your thoughts

Back to Generation