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Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix P0420 code in Ford Explorer Fifth Generation (2011-2019)

how to fix P0420 code in Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Severity: highDifficulty: mediumError Code: P04203-5 hours
3 min read
477 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix P0420 catalytic converter efficiency issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic procedures and repair instructions.

Error Code
P0420
Component
Exhaust System
Repair Time
3-5 hours

Safety Warnings

  • ⚠Disconnect the battery before working on electrical components.
  • ⚠Allow the exhaust system to cool before handling any parts.

Symptoms

  • •Check engine light illuminated
  • •Decreased fuel efficiency
  • •Rough engine performance
  • •Failed emissions test
  • •Increased exhaust noise

Diagnostic Steps

  1. 1Scan the vehicle's OBD-II system for additional error codes.
  2. 2Inspect the exhaust system for leaks or damage.
  3. 3Check the oxygen sensors' functionality using a multimeter.
  4. 4Verify the fuel trim readings with a scan tool.
  5. 5Inspect the catalytic converter for physical damage or clogging.
  6. 6Confirm proper exhaust flow through the catalytic converter.

Solution

Solution

1. Preparation

  • Tools Required: OBD-II scanner, multimeter, socket set, torque wrench, jack and jack stands, safety goggles, gloves.
  • Disconnect the vehicle's battery to avoid electrical shorts.

2. Inspect and Replace Oxygen Sensors

  • Sub-steps:
    1. Locate the upstream (pre-catalytic) and downstream (post-catalytic) oxygen sensors.
    2. Use a socket wrench to remove the oxygen sensors from the exhaust system.
    3. Inspect the sensors for any signs of damage or contamination.
    4. If damaged, replace the sensors with OEM or high-quality aftermarket parts.
    5. Reinstall the sensors and torque them to the manufacturer's specifications (typically around 30 lb-ft).

3. Examine the Catalytic Converter

  • Sub-steps:
    1. Visually inspect the catalytic converter for dents, cracks, or signs of overheating.
    2. If any damage is found, remove the catalytic converter by loosening the bolts that secure it to the exhaust system.
    3. Replace with a new catalytic converter, ensuring that it meets OEM specifications.
    4. Reinstall the catalytic converter and torque the bolts to the recommended specifications.

4. Clear Codes and Test Drive

  • Sub-steps:
    1. Reconnect the vehicle's battery.
    2. Use the OBD-II scanner to clear any stored codes.
    3. Start the vehicle and allow it to reach operating temperature.
    4. Perform a test drive under various conditions (city and highway) to ensure the issue is resolved.

Verification

After completing the repair, verify that the issue has been resolved:

  • Test the affected component to ensure it functions correctly
  • Check for any error codes or warning lights
  • Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • OBD-II scanner
  • Multimeter
  • Socket set
  • Torque wrench
  • Jack and jack stands
  • Safety goggles
  • Gloves

Parts Required

  • Upstream oxygen sensor (if faulty)
  • Downstream oxygen sensor (if faulty)
  • Catalytic converter (if damaged)

Additional Information

Error CodeP0420
Component

Exhaust System

Repair Time

3-5 hours

Difficulty

medium

Severity

high

Tools

7 items

Parts

3 items

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