how to fix grinding noise when braking on Ford Explorer Fifth Generation (2011-2019)

Ford Explorer Fifth Generation (2011-2019)

Error Codes

2-4 hours

Time

medium

Difficulty

high

Severity

3 min read

587 words

⚠️ Safety Warning

This issue requires immediate attention. If you are not experienced with automotive repairs, consult a professional mechanic. Working on critical systems can be dangerous.

Problem Statement

Learn how to diagnose and fix grinding noise when braking on Ford Explorer (2011-2019). Step-by-step guide with symptoms, diagnostic steps, and repair instructions.

Affected Component

Brakes

Estimated Time

2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

•Always disconnect the battery when working on electrical systems.
•Allow the vehicle to cool before working on brakes to prevent burns.

Symptoms

•Grinding noise when applying brakes
•Reduced braking performance
•Vibration or pulsation in the brake pedal
•Warning light on the dashboard (if equipped with a brake pad wear sensor)
•Brake dust accumulation on wheels
•Increased stopping distance

Diagnostic Steps

1
Inspect brake pads for wear; measure thickness using a caliper.
2
Check brake rotors for scoring, warping, or discoloration.
3
Examine brake calipers for proper operation and any signs of leakage.
4
Inspect brake lines for any damage or leaks.
5
Test brake fluid level and condition.
6
Check for loose or damaged hardware in the braking system.

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

✓Test the affected component to ensure it functions correctly
✓Check for any error codes or warning lights
✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

•Follow the manufacturer's recommended maintenance schedule
•Address warning signs early before they develop into major issues
•Use quality parts and fluids recommended for your vehicle
•Keep detailed records of all repairs and maintenance

Tools & Equipment Required

•Socket set
•Torque wrench
•Brake cleaner
•Jack
•Jack stands
•Bungee cord (for caliper support)

Parts Required

•Brake pads
•Brake rotors (if damaged)
•Brake grease

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Diagnostic Steps

1
Inspect brake pads for wear; measure thickness using a caliper.
2
Check brake rotors for scoring, warping, or discoloration.
3
Examine brake calipers for proper operation and any signs of leakage.
4
Inspect brake lines for any damage or leaks.
5
Test brake fluid level and condition.
6
Check for loose or damaged hardware in the braking system.

Solution

1. Preparation

Gather necessary tools and parts.
Ensure the vehicle is parked on a level surface and the engine is off.
Wear safety glasses and gloves for protection.

2. Remove Wheel

Tools required: Socket set, jack, jack stands.
Sub-steps:
1. Loosen the lug nuts slightly while the vehicle is on the ground.
2. Use a jack to lift the vehicle and place jack stands for safety.
3. Fully remove the lug nuts and take off the wheel.

3. Inspect and Remove Brake Components

Tools required: Torque wrench, socket set, brake cleaner.
Sub-steps:
1. Remove the caliper by unbolting it from the bracket (typically two bolts).
2. Hang the caliper using a bungee cord to avoid stress on the brake line.
3. Remove the brake pads from the caliper bracket.
4. Check the rotor for any visible damage or uneven wear.

4. Replace Brake Pads and Rotors (if necessary)

Tools required: Brake pad spreader, rotor puller (if needed).
Sub-steps:
1. If rotors are damaged, remove them by unscrewing the retaining screws and sliding them off the hub.
2. Install new rotors (if applicable) and secure them with retaining screws.
3. Apply brake grease to the back of the new brake pads to reduce noise.
4. Install the new brake pads into the caliper bracket.

5. Reassemble and Test

Tools required: Torque wrench.
Sub-steps:
1. Reattach the caliper over the new brake pads and tighten bolts to the manufacturer's specified torque (usually around 25-35 lb-ft).
2. Reinstall the wheel and hand-tighten lug nuts.
3. Lower the vehicle and then torque the lug nuts to the specified value (typically around 100 lb-ft).
4. Pump the brake pedal a few times to seat the pads against the rotors.