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how to fix Ford Explorer Fifth Generation (2011-2019) fuel gauge not working - Ford Explorer
Home/Cars/Ford/Explorer/Fifth Generation (2011-2019)/how to fix Ford Explorer Fifth Generation (2011-2019) fuel gauge not working

how to fix Ford Explorer Fifth Generation (2011-2019) fuel gauge not working

Ford Explorer Fifth Generation (2011-2019)

Error Codes
2-4 hours
Time
medium
Difficulty
medium
Severity
Navigation
ProblemSymptomsDiagnosisSolution
ProblemSymptomsDiagnosisSolution
3 min read
522 words

Problem Statement

Learn how to diagnose and fix the fuel gauge issue in Ford Explorer (2011-2019). Step-by-step guide with diagnostic steps and repair instructions.

Affected Component
Fuel System
Estimated Time
2-4 hours

⚠️ Safety Warnings

Important safety information - read before proceeding

  • •Disconnect the battery before working on electrical systems.
  • •Allow the fuel system to depressurize before removing any components.

Symptoms

  • •Fuel gauge reading empty despite having fuel in the tank
  • •Fluctuating fuel gauge readings while driving
  • •Check engine light illuminated
  • •Inaccurate fuel level readings after refueling
  • •Fuel warning light remains on

Diagnostic Steps

  1. 1
  2. 2
  3. 3
  4. 4
  5. 5

Solution

💡 Expert Tip

For complex repairs like this, consider taking photos at each step. This helps if you need to reverse a step or consult with a mechanic. Also, keep all removed parts organized - you may need to reference them during reassembly.

Verification

After completing the repair, verify that the issue has been resolved:

  • ✓Test the affected component to ensure it functions correctly
  • ✓Check for any error codes or warning lights
  • ✓Monitor the vehicle for a few days to ensure the issue does not recur

Prevention Tips

To prevent this issue from occurring again:

  • •Follow the manufacturer's recommended maintenance schedule
  • •Address warning signs early before they develop into major issues
  • •Use quality parts and fluids recommended for your vehicle
  • •Keep detailed records of all repairs and maintenance

Tools & Equipment Required

  • •OBD-II scanner
  • •Socket set
  • •Multimeter
  • •Fuel pump removal tool (optional)

Parts Required

  • •Fuel level sensor (if replacement is needed)
  • •Fuel pump assembly (if necessary)

Additional Information

Affected Component
Fuel System
Estimated Time
2-4 hours
Difficulty
medium
Severity
medium
Tools Required
4 items
Parts Required
2 items

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Solution
1. Preparation
  • Gather all necessary tools and parts.
  • Disconnect the vehicle's battery.
  • Ensure the vehicle is parked on a flat surface and the engine is cool.
2. Remove Fuel Tank Access Panel
  • Locate the fuel tank access panel beneath the rear seat or cargo area as applicable.
  • Remove any screws or fasteners securing the panel using a socket set.
  • Carefully lift and remove the access panel to expose the fuel pump and level sensor.
3. Inspect and Replace Fuel Level Sensor
  • Disconnect the electrical connector from the fuel level sensor.
  • Remove the locking ring securing the fuel pump assembly using a special tool or a hammer and a flathead screwdriver.
  • Carefully lift out the fuel pump assembly, taking care not to damage the fuel lines.
  • Remove the fuel level sensor from the assembly and inspect for any damage or corrosion.
  • If damaged, replace the fuel level sensor with a new one, ensuring it is properly seated.
4. Reinstall Fuel Pump Assembly
  • Reinstall the fuel pump assembly into the tank and secure it with the locking ring, ensuring it is properly torqued.
  • Reconnect the electrical connector to the fuel level sensor.
  • Replace the access panel and secure it with screws.
5. Reconnect Battery and Test
  • Reconnect the vehicle's battery.
  • Start the engine and check the functionality of the fuel gauge.
  • Test drive the vehicle to ensure proper readings during operation.